Who's Running Turbocoupe/93 Rear Discs?

89oem

Mustang Master
Dec 18, 2013
1,456
542
144
Well my car is down to a shell....

My thoughts:
thinking I need rear discs when they start putting it back together. And the drum set up was shot...

I think I want to stay 4 lug so I can run 17x8 front tires, and low (about 24 or 25") at fender lip. 17x9 may require higher fender clearance? Cant find 17x8 5 lugs...

Question: who is running the TC /93 cobra rear discs and what front (stock, big brakes etc)

Thoughts??

Thanks!
 
  • Sponsors (?)


While i'm not sure about the turbo disc conversion.

You can run 9's on the front, just use tires that are narrow. My wheels are 18x8.5 and i think it's a 235 something on the front. No issues.

If going 5 lug is in your budget, do it now instead of later.
 
Been there and done that! With success! :nice:

Do the 87-88 T-Bird Turbo Coupe rear end swap!

Auto trans 87-88 Tbird Turbo Coupes come with 3.73 gears and manual Turbo Coupes come with 3.55 gears. Cost is $125-$300 for the rear axle. Add another $100-$200 or so to complete the brake upgrade.

I choose 3.55 since I do more highway driving. Both ratios have 10 5/16" disk brakes with vented rotors as standard equipment.

It takes 2 guys the first day to get the old rear end out and the new one bolted in place. It takes 1 guy another whole day to do the brakes.

You will need a several sets of fittings, I recommend that you get them from Matt90GT's website, http://home.comcast.net/~mjbobbitt/mustang/page5.html. Read Matt's instructions thoroughly, everything you need to know about the brakes is all there. You need to be patient and follow all the internal links, and there are many of them. You will need 2 fittings in the rear to adapt your old brake tubing to the TC disk brakes. The fittings go between the steel tube and the caliper brake hose. You will need another set of fittings to make a 2 port to 3 port adapter. To make life simpler, just buy the kits from Matt. You could piece them together, but it's not worth the time unless you work at an auto parts store with all the fittings ever made.

You will need to drill the quad shock mounting holes 2” below the holes drilled for the Turbo Coupe mounting points. The bolts are metric, so don’t loose them or the nuts. A 15/32” drill should be about the right size unless you have access to metric sized drill bits. Going without quad shocks is not an option.
When you install the axle assembly you will need to leave the bolts for the control arms only finger tight. Once the axle and all the control arms are in place, put jackstands under the rear axle and under the front A arms. Level the car as best you can while it is on the jackstands. Then and only then tighten down the control arm nuts and bolts to the factory specs. This assures that there is no preload to position the axle up or down, it is preloaded to normal driving height.

You will need a proportioning valve, Summit has one for $40 + shipping.
You will need a kit (FMS makes the part) to gut the stock proportioning valve, Summit also has that, about $10.


You will need a new master cylinder, see Matt's site and make you choice. I used a 94-95 Mustang master cylinder. Note that rebuilt 94-95 Mustang master cylinders do not come with a reservoir. That means a trip to the junkyard and some more money spent.

Your brake pedal may be very hard and almost impossible to lock up the brakes. I had to replace the front calipers with 73 mm calipers from a 91 Lincoln Mark 7 to get the braking performance up to par.

Bleeding the brakes will require 2 people and some coordinated effort. I don’t recommend using you wife or girlfriend to pump the pedal – they get offended when you yell at them. I used a homemade power brake bleeder constructed from a garden sprayer and some fittings from Home Depot. It cost about $25 and was worth every penny. See http://forums.stangnet.com/showthread.php?p=6143048 for details and pictures.

See http://www.mustangcentral.net/tech/brake.html for help with the emergency brake. The red words link to some very useful photos on how to modify the handle. The stock setup tends to lock up and not release properly.
All in all I have been very pleased with the results.

Turbo Coupe axle swap parts list:
87-88 T-Bird Turbo Coupe Rear axle
94-95 Mustang Master Cylinder with reservoir
Brake line Adapter fittings http://home.comcast.net/~mjbobbitt/mustang/page5.html.
3 line to 2 line brake fitting kit http://home.comcast.net/~mjbobbitt/mustang/page5.html..
Proportioning valve, Wildwood 260-8419 Summit or Jegs
Kit to gut the stock proportioning valve Ford Racing M-2450-A Summit or Jegs
Reuse stock brake booster – no changes needed with the parts in this list
73 mm front calipers from a 91 Lincoln Mark 7 (two calipers) local auto parts store
Emergency brake cable parts: Summit or Jegs or Late Model Restoration
79-92 Mustangs use: M-2809-A* Parking Brake Cable (need 2)
93 Mustangs: use 93 Cobra Ebrake cables.
All years use: M-2810-A* Parking Brake Cable (short cable that attaches to the parking brake handle)

I recommend that you use reman calipers and use the calipers from the Turbo Coupe axle for cores to return. The parking brake mechanism and the caliper slides tend to lockup and freeze

Identifying a Turbo Coupe rear axle:
1.) Measure the rotors - a TC disk brake uses 10 5/16" vented rotors.
2.) Measure the length of the quad shock mount arm and compare it to the mount on your existing stock axle. The TC quad shock mount arm is about 8" long if I remember correctly.
3.) Measure the distance between the axle flanges and compare it to stock. The TC rear axle assembly is 3/4" wider per side, or 1 1/2" wider for both sides.
Fixing the added axle length problem:
If the extra width is a problem for your wheel and tire combination, North Racecars makes some rather expensive brackets ($160 +) which allow you to use the stock axles. See http://northracecars.com/Brakes.html
 
Thank you, the plan is TC/ 93 cobra rear calipers, northracecars bracket, lines etc are being made...
It will be hydroboost (guess that was important)... use my axles etc...

I just hope to get some input as to anyone running similar, I found Mustang5L5's thread on hydraulics
calculations, so curious as to how it would compare to GT/V6 setup....

The '93 Cobra used 60mm front calipers and 45mm rear calipers, and it used a 1" MC.
10.8x f-rotor and 10.25 r-rotor, im uncertain of the hydroboost MC size...

Why stay 4 lug, undecided about eventual 5 lug option or new rims.....
 
All I can say is my setup is proven to work to my satisfaction. It wasn't that difficult to do once I switched to the 73 MM front calipers. I used the stock power brake booster and a 94-95 GT master cylinder.
 
Cool, I've read a few folks saying they couldn't balance the 73mm front with the 45mm TC rear even with a proportioning valve.
Sounds like you've done it and I really value your input. Can I use my current front rotors? They are new this Spring?

Edit: I just looked up the parts costs, maybe 5 lug is in my future.... decision, decisions...
 
Last edited:
I'm running the 4 lug 88Tbird/93Cobra rear disks settup along with 73mm front calipers on stock front rotors. I have a stock replacement booster.
I am currently using an SVO/fox Saleen style master cylinder with the proportioning valve gutted. I have a line mounted adjustable proportioning valve on the fire wall.

However, I've been planning to replace the SVO style master cylinder with a '94-95 GT piece that (jrichker) mentioned.
There's is alot of peddle travel before the braking starts. It stops well but with the peddle near the floor.

I'm hoping that the '94-95 master cylinder will fix that issue.
 
With the 73mm front calipers and rear TC disks, the 94-95 GT 1 1/16" bore MC would be the one I'd use with a vacuum booster.


With hydroboost, I might use the SVO 1 1/8" bore just to compensate for the extra assist that hydroboost gives, however since i hate the ugly SVo MC, i may use the GT MC to start and see how "grabby" the brakes are with HB

Basically, to apply some logic here, the Ford MC's run in 1/16" increments from 15/16" to 1 1/8". Downsizing a 1/16" will increase sensitivity and brake response, but result in a longer pedal stroke. Upsizing a 1/16" will result in a firmer pedal with less brake response and a short stroke. Basically you are adjusting your mechanical advantage by adjusting bore s(master) size to slave cylinder(caliper) ratio.

93 Cobra/TC uses a 1" bore MC with standard vacuum booster, so if you run the 73mm calipers up front, you would increase the bore size slightly to compensate for the additional surface area. That's why i'd suggest the GT MC.
 
  • Like
Reactions: 1 user
Thanks guys! Have to run hydroboost for the coyote... things is I really like my 10 hole rims (I know, but I do like them...) funny of all the decisions on this build rims and brakes are the ones that throw me.... Guess I have to figure it out pretty soon ...only been 20 odd years...maybe Ill decide by the 75th anniversary, lol.... Really appreciate the help!
 
Thanks guys! Have to run hydroboost for the coyote... things is I really like my 10 hole rims (I know, but I do like them...) funny of all the decisions on this build rims and brakes are the ones that throw me.... Guess I have to figure it out pretty soon ...only been 20 odd years...maybe Ill decide by the 75th anniversary, lol.... Really appreciate the help!

I like my 4 lug wheels too and will convert to TC discs in the rear. People are saying TC/Cobra as if they are the exact same, aren't the TC rear calipers larger than the Cobra's? Maybe not a big enough difference to be note worthy?
 
I like my 4 lug wheels too and will convert to TC discs in the rear. People are saying TC/Cobra as if they are the exact same, aren't the TC rear calipers larger than the Cobra's? Maybe not a big enough difference to be note worthy?

They are both 45mm calipers.

There's a bit of misinformation about rear disk brakes around that time frame.

But 87-88 TC and 1993 Cobra use the 45mm rear caliper.

1993 Cobra R also uses a 45mm rear caliper, but it's off the 91-92 Lincoln Mark 7 platform and not very well known. 5-lug, 10.5" VENTED rotors. 91-92 Saleens also got this setup.

Not a whole lot of Mustang'ers even know about this rare setup.
 
  • Like
Reactions: 1 user
They are both 45mm calipers.

There's a bit of misinformation about rear disk brakes around that time frame.

But 87-88 TC and 1993 Cobra use the 45mm rear caliper.

1993 Cobra R also uses a 45mm rear caliper, but it's off the 91-92 Lincoln Mark 7 platform and not very well known. 5-lug, 10.5" VENTED rotors. 91-92 Saleens also got this setup.

Not a whole lot of Mustang'ers even know about this rare setup.

Unless it's misinformation, is there a 54mm 4 lug rear caliper? Maybe it's the SVO rear caliper?
 
Slept on it...

If I do 54mm rear disc leave my stock 60mm fronts and have the 96-98 Hydroboost with 1" MC.
That would equate to a 93 Cobra with the hydroboost.

My new setup will have around 400hp and almost equal TQ... will the above be sufficient?

Thoughts, input, expected response of this setup?

Thanks,
 
Slept on it...

If I do 54mm rear disc leave my stock 60mm fronts and have the 96-98 Hydroboost with 1" MC.
That would equate to a 93 Cobra with the hydroboost.

My new setup will have around 400hp and almost equal TQ... will the above be sufficient?

Thoughts, input, expected response of this setup?

Thanks,


What's your reason for wanting to do the 54mm rear setup? I could give you a few reasons against it.

#1) It's a heavy, antiqued setup, and components are expensive and harder to locate
#2) E-brake hookup is more difficult
#3) 11.35" rotors plus 54mm caliper = lots of braking power on rear. Not needed and will require reduction in rear line pressure.

Not very balanced with the 60mm fronts, althohgh running a 1" MC even with hydroboost may leave you with a soft pedal if you run the 73mm fronts.

Id run the Sn95 38mm setup personally. the 1" bore MC should work with the 60mm fronts (vs the stock 65mm SN95 caliper that would use a 1 1/16" MC). Even with my Cobra 38mm rear disks, i have to dial back the pressure to the rear to avoid lock-up.

For average street stang, the GT/V6 10" rear wsetup with 38mm calipers is more than enough brake in the rear.
 
@Mustang5L5 So a question for Mike what MC would u use for Lincoln/svo 54mm. Fronts are PBR dual piston GT I believe 11". Manual brake no booster. I plan to do this conversation over the winter on my car.
Scott

Manual brakes throws a wrench into that plan. usually manual brake systems use a smaller bore MC and a redesigned pedal geometry.

The 99-04 GT calipers have a smaller piston surface area than the 73mm calipers, so the MC bore would be slightly smaller than the 1 1 1/8" bore used on the SVO.

However, like i said, manual brakes use a smaller bore MC typically and a new pedal arm. What kit are you using?
 
This thread is fantastic! Just yesterday I was trying to decide how I wanted to do my brake set up since everything about this build has lowest cost possible yet improving (HP, braking, suspension) This seems like a less expensive way to upgrade my brakes. AMAZING!