Diagnostic Help

WonkeyDonkey

New Member
Dec 29, 2014
24
1
1
HB/OC/SoCal
Hey folks,

I've been reading posts all day, but I can't find the answer.

Yesterday the car started running "funny". Don't want to call it rough, but it idles a little chunky and seems low on power. Also, it is making a "wop-wop" kind of helicopter noise from where sounds like the H or X pipe area.

1990 5.0, 47K miles, 2nd owner pretty well stock with only headers. Also did the 3G recently and have it overdriven with underdrive pulleys on output and waterpump.

Pulled codes;
KOEO gives me 11 11 13 13 1 (I read that 13 is the ISC)

KOER 4 11 11 (all good)

Cylinder test
6 (x2)
6 (x2)

With cylinder 6 looking bad, how should I proceed to solve this issue?
 
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It could be lots of things. Injector, spark plug, plug wire, cap ect, ect. If the cylinder was dead or not firing, it would be noticeable, and rough. Enough that you wouldnt label the condition as running funny. I would hazard a guess as it could be fuel or cylinder seal related. But it would be wise to go over anything pertaining to that cylinder. You might just find a bad connection somewhere, or you might find the cylinder is low on compression.
 
Do a compression test on all the cylinders.
Take special note of any cylinder that shows up as weak in the cylinder balance test. Low compression on one of these cylinders rules out the injectors as being the most likely cause of the problem. Look at cylinders that fail the cylinder balance test but have good compression. These cylinders either have a bad injector, bad spark plug or spark plug wire. Move the wire and then the spark plug to another cylinder and run the cylinder balance test again. If it follows the moved wire or spark plug, you have found the problem. If the same cylinder fails the test again, the injector is bad. If different cylinders fail the cylinder balance test, you have ignition problems or wiring problems in the 10 pin black & white electrical connectors located by the EGR.

How to do a compression test:
Only use a compression tester with a screw in adapter for the spark plug hole. The other type leaks too much to get an accurate reading. Your local auto parts store may have a compression tester to rent/loan. If you do mechanic work on your own car on a regular basis, it would be a good tool to add to your collection.

With the engine warmed up, remove all spark plugs and prop the throttle wide open with a plastic screwdriver handle between the throttle butterfly and the throttle housing. Crank the engine until it the gage reading stops increasing. On a cold engine, it will be hard to tell what's good & what's not. Some of the recent posts have numbers ranging from 140-170 PSI. If the compression is low, squirt some oil in the cylinder and do it again – if it comes up, the rings are worn. There should be no more than 10% difference between cylinders. Use a blow down leak test (puts compressed air inside cylinders) on cylinders that have more than 10% difference.

I generally use a big screwdriver handle stuck in the TB between the butterfly and the TB to prop the throttle open. The plastic is soft enough that it won't damage anything and won't get sucked down the intake either.

A battery charger (not the trickle type) is a good thing to have if you haven't driven the car lately or if you have any doubts about the battery's health. Connect it up while you are cranking the engine and it will help keep the starter cranking at a consistent speed from the first cylinder tested to the last cylinder.
 
Thanks for posting guys.

jrichker, good write up, I will do a compression test when I replace the spark plugs.

BTW, I feel kinda stupid because all that drama for a dead spark plug. Replaced just #6 and the car ran perfectly again. Should have time for some maintenance over the long weekend and will do wires, plugs and a compression test on all cylinders. Also try to see if I can fix that 13 code on the ISC.
 
Code 13 - Key on Engine off - ISC did not respond properly (extends to touch throttle then retracts for KOEO) – ISC

Key on Engine running - Idle Speed Control motor or Air Bypass not controlling idle properly (generally idle too high)

If your idle is above 725 RPM, the computer will set this code. Normal idle speed is 650-725 RPM. Higher than that means that someone has mechanically set the idle speed by use of the idle speed screw, and has effectively disabled to computer’s ability to control idle speed.

Recommended procedure for cleaning the IAC/IAB:
Conventional cleaning methods like throttle body cleaner aren’t very effective. The best method is a soak type cleaner used for carburetors. If you are into fixing motorcycles, jet skis, snowmobiles or anything else with a small carburetor, you probably have used the one gallon soak cleaners like Gunk or Berryman. One of the two should be available at your local auto parts store for $22-$29. Take the solenoid off the body and set it aside: the carb cleaner will damage some types of plastic parts. Soak the metal body in the carb cleaner overnight. There is a basket to set the parts in while they are soaking. When you finish soaking overnight, twist the stem of the IAB/IAC that sticks out while the blocker valve is seated. This removes any leftover deposits from the blocker valve seat. Rinse the part off with water and blow it dry with compressed air. The IAC/IAB should seal up nicely now. Once it has dried, try blowing through the bottom hole and it should block the air flow. Reassemble and reinstall to check it out.

Gunk Dip type carb & parts soaker:
21hb0QWbOeL._SL500_AA300_.jpg


Setting the base idle speed:
First of all, the idle needs to be adjusted to where the speed is at or below 600 RPM with the IAC disconnected. If you have a wild cam, you may have to raise this figure 100-150 RPM or so. Then the electrical signal through the IAC can vary the airflow through it under computer control. Remember that the IAC can only add air to increase the base idle speed set by the mechanical adjustment. The 600 RPM base idle speed is what you have after the mechanical adjustment. The IAC increases that speed by supplying more air under computer control to raise the RPM’s to 650-725 RPM’s. This figure will increase if you have a wild cam, and may end up between 800-950 RPM

Remember that changing the mechanical idle speed adjustment changes the TPS setting too.

This isn't the method Ford uses, but it does work. Do not attempt to set the idle speed until you have fixed all the codes and are sure that there are no vacuum leaks.

Disconnect the battery negative terminal and turn the headlights on. Leave the battery negative terminal disconnected for 5 minutes or so. Then turn the headlights off and reconnect the battery. This erases the computer settings that may affect idle performance.

Warm the engine up to operating temperature, place the transmission in neutral, and set the parking brake. Turn off lights, A/C, all unnecessary electrical loads. Disconnect the IAC electrical connector. Remove the SPOUT plug. This will lock the ignition timing so that the computer won't change the spark advance, which changes the idle speed. Note the engine RPM: use the mechanical adjustment screw under the throttle body to raise or lower the RPM until you get the 600 RPM mark +/- 25 RPM. A wild cam may make it necessary to increase the 600 RPM figure to 700 RPM or possibly a little more to get a stable idle speed.
Changing the mechanical adjustment changes the TPS, so you will need to set it.

When you are satisfied with the results, turn off the engine, and re-install the SPOUT and reconnect the IAC. The engine should idle with the range of 650-750 RPM without the A/C on or extra electrical loads. A wild cam may make this figure somewhat higher.

An engine that whose idle speed cannot be set at 600 RPM with the IAC disconnected has mechanical problems. Vacuum leaks are the #1 suspect in this case. A vacuum gauge will help pinpoint both vacuum leaks and improperly adjusted valves. A sticking valve or one adjusted too tight will cause low vacuum and a 5"-8" sweep every time the bad cylinder comes up on compression stroke. An extreme cam can make the 600 RPM set point difficult to set. Contact your cam supplier or manufacturer to get information on idle speed and quality.