So, bear with me guys. It was 98 degrees in the shade, I was by myself with a bad back so I didn't take as many pics as probably I should have.. Now this is on a 1990 that is an easier install than a 87-89 do to less cutting of the rear inner panel Also my light bar had no light so there was no wiring needed of the light, but that is easy as tapping into the brake light circuit and a ground...
So... here goes
First, obviously lower the top all the way and all of the windows. I covered the rear seat, inside the top and on the fenders with towels as you never know when you will bang or drop something on your nice paint or interrior.
See that 1 3./4" hole saw? hahahaha went through that in 30 seconds which I will get to later.
Download the following instructions that contains the template to use- again there are two different instructions and templates depending on the year
https://www.abcexclusive.com/instructions/Styling Bar 700 Installation.pdf
I started with the passenger side
lay the template over the quarter panel lining up the marks for the chrome trim and edges. I put masking tape under the spot where to drill to protect the panel against fraying. I measured the actuall distance and it is about 2" from the chrome molding and 2 1/2" from the front edge to the center pilot hole
center punched for the 1/8" pilot hole
flip the template over and repeat on the driver side
Using the 1/8" drill, you will need to drill through 3 layers- the top vinyl plastic, a metal support under the plastic and then about an inch later a thicker metal support bracket... ( remember that orignal hole saw that was toasted)
So... here goes
- Tools needed
- Safety glasses
- Phllips head screwdriver
- I used 3/8" a socket set with a thumb racthet, regular ratchet, and a swivel and extension
- 7/16" socket
- 1/2" socket
- Center Punch
- hammer
- Electric drill
- 1/8" drill bit
- 1 3/4 " CARBIDE hole saw
- Step up drill bit
- Masking tape
- 4 self tapping 2" bolts with 1/2" inch bolt heads and washers
First, obviously lower the top all the way and all of the windows. I covered the rear seat, inside the top and on the fenders with towels as you never know when you will bang or drop something on your nice paint or interrior.
See that 1 3./4" hole saw? hahahaha went through that in 30 seconds which I will get to later.
Download the following instructions that contains the template to use- again there are two different instructions and templates depending on the year
https://www.abcexclusive.com/instructions/Styling Bar 700 Installation.pdf
I started with the passenger side
lay the template over the quarter panel lining up the marks for the chrome trim and edges. I put masking tape under the spot where to drill to protect the panel against fraying. I measured the actuall distance and it is about 2" from the chrome molding and 2 1/2" from the front edge to the center pilot hole
center punched for the 1/8" pilot hole
flip the template over and repeat on the driver side
Using the 1/8" drill, you will need to drill through 3 layers- the top vinyl plastic, a metal support under the plastic and then about an inch later a thicker metal support bracket... ( remember that orignal hole saw that was toasted)