Drivetrain 2013 Clutch Fails To Return upon Release.

MarineDeuce

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Jul 16, 2018
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St Johns
I searched the forum for this topic and did not find. I am new apologies up front if I am rebeating a well beaten "mustang". Noticed my clutch pedal failing to completely release after a couple runs yesterday. Hot outside, about 95. Have read a number of posts elsewhere that allege the stock clutch hydraulic line is a plastic material that softens with heat and can collapse resulting in the failure of the pedal to fully release. The fix is pretty trivial. An aftermarket clutch line and some time. However, if excess heat is the problem, I am wondering if anyone has just tried insulating the original equipment line with one of those foam hot water line insulating sleeves for instance.
 
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I searched the forum for this topic and did not find. I am new apologies up front if I am rebeating a well beaten "mustang". Noticed my clutch pedal failing to completely release after a couple runs yesterday. Hot outside, about 95. Have read a number of posts elsewhere that allege the stock clutch hydraulic line is a plastic material that softens with heat and can collapse resulting in the failure of the pedal to fully release. The fix is pretty trivial. An aftermarket clutch line and some time. However, if excess heat is the problem, I am wondering if anyone has just tried insulating the original equipment line with one of those foam hot water line insulating sleeves for instance.
 
Replying to my own thread. Is there actually anyone on this forum? Problem with clutch fixed with two actions. First, seperate clutch fluid reservoir qith Dot 5.1 fluid. Shelby sells one for $200 but you can make an equivalent for $25. Second, removed the "granny spring" from the clutch pedal. One or both of these actions solved the problem. Thanks for all the help.
 
MarineDeuce,

Better late than never with a reply, lol.

Yes, this is a known problem particularly to the drag strip gang. It is a high RPM problem and the clutch has been identified as the root cause of the 'stuck pedal' problem. New clutch fluid line, separate reservoirs, DOT 5.1 fluid, removing the helper spring all help and, depending on the number of high RPM shifts, will stop the stuck pedal problem. But... if the car sees track time and several high RPM shifts in a short period of time, then a new clutch is needed.

Chris
 
Hmmm. Well here is my take for what it is worth. The environment in the bell housing at 7000 rpm is hectic to say the least. Winds of 240 mph sailing around in a tiny volume housing the friction plate, pressure plate, flywheel and clutch slave cylinder with throw out bearing on top. The pressure plate fingers mlve about 12 to 15 mm when engaved with the clutch pedal on the floor. About 2mm of slack, then contact. This motion gives the friction plate about 1 to 2 mm of freedom so a shift can be made. The leverage of the clutch fingers is about 5 or 7 to 1. So, what in this clutch assembly, that heals within 30 seconds, will let the clutch pedal stay flat on the floor then magically recover? Well, the friction plate could expand 1 to 2 mm and then cool which might allow this. Such behavior would immediately debond the friction material amd destroy the friction plate, so not likely that is happening. Next in line, soft clutch hydraulic line. The story is this gets hot and expands with pressure so during repeated applications of the clutch this line gets larger and larger to the point all the spare fluid in the master cylinder is in this bulging hydraulic line, clutch is on the floor etc. Perhaps but this line is well insulated under the car and has never been reported to fail that I know about, which virtually all bulgimg plastic items do sooner or later. Granny spring has almlst no effect on my clutch feel so took it out. Hard to believe its the issue. Brake fluid. Shelby is marketing a seperate brake fluid reservoir for the clutch for this Mustang. With brembos on this car, a fluid flush is a gallon of fluid more or less. Going to 5.1 at $18 a pint means $150 to assure a less hygroscopic and much higher boiling point fluid. A seperate fluid reservoir from Willwood or equivalent is $25 plus the trouble of making a mount. The rationale is simple, this happens at high rpms with great repeatability. Under these conditions, the small volume of air in this bellhousing is HOT. As are all the interior components - the flywheel, the clutch friction plate, the pressure plate, the throw out bearing and the fluid in the slave cylinder. If that stuff boils, and wet dot 3 certainly is likely to, then your clutch pedal sits on the floor until the system recovers. There is a bleed and fill hole in the clutch master cylinder that will allow this boiling high pressure fluid to escape into the reservoir when the pedal comes up first time after boil ocuurs. This pushes any fluid above the bubbles out into the master cylinder and allows the rest to recondense and keeps the pedal on the floor - I think. Just my take. After many consecutive hard runs, mine is fixed.
 
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MarineDeuce,

I like the step-by-step review. I don't have personal experience with the stuck pedal so I was relaying info I have picked up from other threads on various forums. Some have had success with one or more changes to the hydraulic system, others worked through the list and the new clutch was the solution.

You're a good man for sharing your solution and the theory behind the stuck pedal - this sort of thread helps others who will be searching for answers.

What other mods have you got planned (or already made)?

Chris
 
Thanks Chris. I am at an altitude of 6000 feet so my pony is a little puny up here. My Hellcat neighbor sees 8 lbs boost on his 11.7 lb sea level boost car so about 580 hp for the 707 at sea level. So, to get me a little over stock at sea level, am considering a 100 hp NOS system. That should get my 370 up here close to sea level horsepower for the new 550s. Have a bama race tune on the car at present but am uncertain of the actual dyno value of those. Will contact them about a custom tune for 6000 feet with a 100 hp nitrous sytem to be sure I don't break something expensive screwing around. Nice thing about those tunes is its fifteen minutes back to stock for low altitude running. Any thoughts or experience with those tunes and nitrous on this forum? I have not searched so being lazy.
 
MarineDeuce,

I don't have any recent experience with tuners for the Coyote, just a couple tuners for my 4.6L GT (gone but not forgotten). My tuners were Ken Bjonnes (now at Palm Beach Dyno) and I got some help from Bob Monks (just outside St. Louis and an excellent technical resource and tuner). SCT offers their excellent program that lets you tune the engine. HP Tuners is another self-tuning option and HPT addicts speak highly of the software.

Now, to the subject of a nitrous tune, there are some very good tuners for Coyotes (all types: N/A, forced induction, NO). Examples (in no particular order) are Lund, AED, PBD, Mid-Atlantic Performance, and a few others who I can't remember at the moment. I would say that a little time spent searching this forum and other well-attended forums will yield some reliable options.

HTH,

Chris
 
You're at altitude? I would look into and run a positive displacement super charger all day long. Buy it once, tune it one, run it on pump gas and never refill a tank. It's always be on and will likely double HP in your conditions. You will swear you're running a built big-block at sea level. Kenne Bell or M122. The KB you can buy in a kit, I'm not as certain about the M122 (GT500 blower). You have plenty of oxygen where you are. It just needs some assistance getting closer. :D