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1993 GT - Headlight Relay Mod Advice

  • Thread starter Thread starter kramsallad
  • Start date Start date Feb 7, 2019
K

kramsallad

Member
Apr 2, 2008
5
1
13
Feb 7, 2019
#1
  • Feb 7, 2019
  • #1
I'm planning to add relays to my headlight circuit to take load off the switches. I like the plug-and-play harnesses out there, but they are a little expensive (this Painless one is $117). So I decided to create my own plug-and-play harness using this connector so that I don't have to splice into factory wiring. (If anyone has source for a quality pre-fab relay harness that is less expensive than the Painless, let me know.)

For anyone who has done this mod, I have some questions:
  1. Did you use 2 relays (1 for high beam and 1 for low beam) or 4 relays (high/low/left/right)?
  2. Where did you locate your relays?
  3. Did you do anything to protect the relays from the elements (box, special mounting bracket, etc)?
  4. What gauge wire did you use?
  5. Solder or crimp connectors?

Thanks!
 

Sparky714

5 Year Member
Oct 16, 2015
368
208
73
North Dakota
Feb 8, 2019
#2
  • Feb 8, 2019
  • #2
I bought this one off ebay a while back. It works great after I repinned a couple connections. All the connectors were correct. I tried searching ebay for it, and this exact one isn't available any more. But you might be able to search and find something similar you can modify if you don't want to source all the parts separately.
 
K

kramsallad

Member
Apr 2, 2008
5
1
13
Feb 8, 2019
#3
  • Feb 8, 2019
  • #3
Thanks! Is this the same one?
https://coolbulbs.com/hdh9004

Were the wires long enough? Does it use standard Bosch style relays? What did you have to modify? How are your relays mounted?
 

Sparky714

5 Year Member
Oct 16, 2015
368
208
73
North Dakota
Feb 8, 2019
#4
  • Feb 8, 2019
  • #4
kramsallad said:
Thanks! Is this the same one?
https://coolbulbs.com/hdh9004

Were the wires long enough? Does it use standard Bosch style relays? What did you have to modify? How are your relays mounted?
Click to expand...

It looks like the same one. Wires were plenty long. It's been a while since I installed it, but it didn't work right when switching between high and low beam if I remember right. I know I didn't have to cut anything. I was able to just move pins. Could have just been the one I got was wired wrong though. I mounted relays on the radiator support, near the battery. Don't remember what type of relays they are. Once I got it working and installed, haven't had to touch it.
 
K

kramsallad

Member
Apr 2, 2008
5
1
13
Feb 8, 2019
#5
  • Feb 8, 2019
  • #5
9004 and 9007 bulbs use identical connectors, but the wires are in different positions, so they probably sent you a 9007 harness.
 
Reactions: Sparky714

Steel1

Mustang Master
Aug 18, 2017
1,419
639
143
Connecticut
Feb 9, 2019
#6
  • Feb 9, 2019
  • #6
Sparky714 said:
It looks like the same one. Wires were plenty long. It's been a while since I installed it, but it didn't work right when switching between high and low beam if I remember right. I know I didn't have to cut anything. I was able to just move pins. Could have just been the one I got was wired wrong though. I mounted relays on the radiator support, near the battery. Don't remember what type of relays they are. Once I got it working and installed, haven't had to touch it.
Click to expand...
I recently installed this kit
https://www.autozone.com/electrical.../putco-headlight-wire-harness/377806_468259_0
Quality seems good easy install but I am also having issues when switching between low/high beam.
Any recollection on what wires you moved?
 
K

kramsallad

Member
Apr 2, 2008
5
1
13
Feb 9, 2019
#7
  • Feb 9, 2019
  • #7
Try this for reference:


I know the 1993 headlight is 9004. You can check your year on AutoZone.
 

Steel1

Mustang Master
Aug 18, 2017
1,419
639
143
Connecticut
Feb 9, 2019
#8
  • Feb 9, 2019
  • #8
kramsallad said:
Try this for reference:


I know the 1993 headlight is 9004. You can check your year on AutoZone.
Click to expand...
Thank you !
Yes bulbs are 9004, I'll have to check out connections.
 

Sparky714

5 Year Member
Oct 16, 2015
368
208
73
North Dakota
Feb 9, 2019
#9
  • Feb 9, 2019
  • #9
Steel1 said:
Thank you !
Yes bulbs are 9004, I'll have to check out connections.
Click to expand...


Yes. I believe that is the change I had to make to get mine to work correctly. On my connector blue- high beam, yellow is low beam and black is ground
 

Steel1

Mustang Master
Aug 18, 2017
1,419
639
143
Connecticut
Feb 9, 2019
#10
  • Feb 9, 2019
  • #10
Thanks for the info, gotta tear into mine now.
 

Blown88GT

Founding Member
Nov 13, 1999
2,283
524
164
Palm Beach Gardens, FL
Feb 11, 2019
#11
  • Feb 11, 2019
  • #11
kramsallad said:
I'm planning to add relays to my headlight circuit to take load off the switches. I like the plug-and-play harnesses out there, but they are a little expensive (this Painless one is $117). So I decided to create my own plug-and-play harness using this connector so that I don't have to splice into factory wiring. (If anyone has source for a quality pre-fab relay harness that is less expensive than the Painless, let me know.)

For anyone who has done this mod, I have some questions:
  1. Did you use 2 relays (1 for high beam and 1 for low beam) or 4 relays (high/low/left/right)?
  2. Where did you locate your relays?
  3. Did you do anything to protect the relays from the elements (box, special mounting bracket, etc)?
  4. What gauge wire did you use?
  5. Solder or crimp connectors?
Click to expand...
Not really necessary, unless you have the GT. If you do, it can be modified for $2 , see this,
https://www.stangnet.com/mustang-forums/resources/87-93-gt-fog-lamp-main-light-switch-fix.59/
 

Dan02gt

mazing how much gas smell came from that tiny hole
20+ Year Stangneter
Mar 2, 2003
909
415
113
Greenville, NC
Feb 14, 2019
#12
  • Feb 14, 2019
  • #12
I went with the CE Auto Electric Supply kit. It's probably the most expensive kit out there but the quality it 100% up to OEM standards. I mounted the relays to the stud that holds the driver's side corner marker in.

https://ceautoelectricsupply.com/headlight-relay-kits/9004-9007-headlight-relay-kits/
 
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