DEAD INJECTOR

I'd want more specifics. If the test used was something like a cylinder balance test, it will tell you if a cylinder is not contributing as much as it should. It does this by shutting fuel off to the cylinders and watching the RPM drop - a big drop shows a cylinder was contributing; a small drop shows that cylinder wasnt doing much. Because it uses fuel as the variable, some folks (not that the shop did this) incorrectly infer a cylinder that fails this test has a bad injector. It only means the cylinder is not contributing (e.g. you could pull a plug wire and run the test and even though the injector works, the cylinder would fail due to no spark).

I'd want to ensure a noid light or other means was used to make sure that the injector is getting constant key-on 12 volts and a pulsed ground from the computer to energize the injector. Bad wiring = no injector squirt.

One can pull the injector and bench test it. As for one spare one, you might be able to find something in the classifieds or from a race shop/vendor. They might have stuff lying around that they are willing to sell for 1/8 or less of the cost of a set of new ones.

Good luck.

Tools needed: Noid light, Multimeter (volts & ohms), 10 MM socket &
extension, & ratchet.

Note: Do all of the steps and do them in order. The results of the
subsequent tests are based on the prior tests being successfully passed.

1.) Use an ohmmeter set on the low resistance scale and measure the resistance of each
injector across the two contacts inside the electrical connector. You should see between 11-16
ohms. More or less than that is a bad injector. Next measure between either one of the contacts
and the metal on the injector body. You should see greater than 100,000 ohms. Don’t hold the
metal probe tips with your bare hands when you make this measurement. It will give incorrect
results if you do.

Some basics about the computer:
Remember that the computer does not supply power for any actuator or
relay, but provides the ground necessary to complete the circuit. That
means one side of the circuit will always be hot, and the other side will go
to ground or below 1 volt as the computer switches on that circuit.


2.) Get a noid light form AutoZone or other auto parts store, or even better
a set of them

This set is from http://www.toolking.com/ProductInfo.aspx?productid=12492 and costs $12.

3.) Use the noid light to determine that the injector pulses and isn’t
stuck in the on position. It you have a set of them install all of them and
compare the pulse intensity. A light that doesn’t pulse and stays on has a
short to ground in the computer side of the circuit. That can be either a
wiring fault or a failed computer. If this is the case, remove the passenger
side lick panel and disconnect the computer connector. There is one 10
MM bolt holding it in place. Pull the connector all the way out of the
computer so that you can see the computer side pins.


Use the list from the graphic below to find the fuel injector pins for the
injectors that didn’t turn the noid light off.



4.) Set the multimeter to low scale Ohms and measure between the
computer ground located below the computer and the suspect fuel injector
pins. You should see greater than 100 K Ohms resistance. If you see less
than 100 Ohms, the wiring between the injector and the computer has a
short to ground and needs service. Check the harness and look for damage,
kinks or frayed spots.

5.) A light that never turns on is either a wiring fault, or a failed
computer. Either the injector has no DC power or the computer has failed
and cannot switch the injector circuit to ground. Determine if the injector
has power by using the multimeter to check for 12 volts on the red wire on
the suspect injector connector. No 12 volts and you have a wiring fault.
Check the harness and look for damage, kinks or frayed spots. Check the 10
pin salt & pepper shaker connectors for bent pins, corrosion and damage.

Next Check the fuel injector wiring end to end. Each fuel injector has a red
wire (power) and an non-read wire (computer controlled ground). Set the
multimeter to low ohms and measure each non red fuel injector wire from
the fuel injector connector to the matching pin on the computer connector.
You should see less than 2 Ohms. More than that means a bad connection
or bad wiring.

See the graphic for the location of the 10 pin connectors:


See the graphic for the 10 pin connector circuit layout.


Once you have determined that the suspect injectors have good power and
good wiring, the computer is the likely suspect, since a ground is required
to complete a circuit and make it function. The computer provides the
ground: if doesn’t, then the noid light will not flash.

6.) If you have gotten this far, then the problem is likely ignition
related. Remember the noid test using all of the noid lights? All of them
were supposed to be equally bright. Since you have already tested all the
electrical side of the fuel injector circuit, the one remaining common item is
the pip sensor inside the distributor. A failing pip sensor, damaged shutter
wheel or bent distributor shaft could all cause the pulse delivered to the
injectors to be faulty.


7.) Spark plugs indicate one or more cylinders not firing: use the
multimeter to measure the resistance of the spark plug wires. The wires
should measure 2000 ohms perfoot of length. A 2 foot wire would be 4000
ohms and a 3 foot wire would be 6000 ohms. Some Taylor and Accel wires
have metal cores and will measure much less: that’s OK.
Next examine the spark plug wires very carefully for burn spots, cracks and
damaged insulation. One good thing to try is to start the engine while the
car is a very dark area, open the hood and look for sparks or blue glow.
They indicate the electricity is leaking out of the spark plug wires.

Thanks to Tmoss & Stang&2birds at www.veryuseful.com/mustang/tech/engine/ for some of the graphics

Thanks also to www.fordfuelinjection.com for some of the graphics.

the great one has spoken!!