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Is this a death rattle for my T5? (I'm afraid so)

  • Thread starter Thread starter Chythar
  • Start date Start date Jan 4, 2010

Chythar

Recently finished repairing my rear
20+ Year Stangneter
Aug 26, 2004
2,373
140
113
Foothill Ranch, CA
Jan 4, 2010
#1
  • Jan 4, 2010
  • #1
I've had this problem with the T5 in my Cobra clone ever since I've had it, but I've been paying attention to it recently. There's a rattle/vibration in the tranny in low-speed/high torque scenarios. For example, while driving up a parking structure, I'm driving slow in 2nd gear. Taking the turns, I usually coast; when I hit the gas after the turn, I get a rattle for a couple of seconds. If I give it just a bit of gas around that turn, no rattle. I also hear it when shifting from neutral to 1st.

I was under the car this weekend, and decided to check it out, My first thought was the rear end, but I was wrong. With the tranny in 1st, I can rotate the driveshaft by hand about 1/2"; at each end of the rotation, I hear an audible "clack" in the middle of the T5 somewhere. I did not notice any side-to-side movement of the driveshaft yoke nor any play in the differential or the aluminum driveshaft. No other trouble shifting into gear that I have noticed. Some whine in 3rd gear, but that is improving since I put in Royal Purple Synchromax this weekend (which is why I was under the Cobra)

So, the rattle is caused by play in the tranny somewhere, which means a rebuild. Any other ideas? The clutch and t/o bearing are likely OEM Ford; the donor Cobra only had 52K on the clock. Oh, in case it's relevant - I have noticed a slight vibration starting just over 2K RPM's, and it goes up and down with RPM's. It's only a light vibration, easy to miss if the road's a bit rough. The balancer was replaced when I did the driveline swap, a Pioneer 50oz SFI balancer. I'm not sure if the vibration is new or if it's been there the whole time.
 

Adam95GT

New Member
Aug 14, 2006
2,564
3
0
Burlington, NJ
Jan 4, 2010
#2
  • Jan 4, 2010
  • #2
Just a thought.... did you check your ebrake cable where it goes over the DS.... if it scrapes it makes so many weird noises man... i thought my rear was going out...
 

Pokageek

Active Member
Jun 10, 2005
2,767
0
46
MA, USA
Jan 4, 2010
#3
  • Jan 4, 2010
  • #3
Drive it til it breaks. Unless you can buy a new one, then buy mine.
 

Chythar

Recently finished repairing my rear
20+ Year Stangneter
Aug 26, 2004
2,373
140
113
Foothill Ranch, CA
Jan 5, 2010
#4
  • Jan 5, 2010
  • #4
Adam95GT said:
Just a thought.... did you check your ebrake cable where it goes over the DS.... if it scrapes it makes so many weird noises man... i thought my rear was going out...
Click to expand...

Not specifically, but I had that problem when the chassis was still a V6. I also didn't see any shiny spots on the ds, so it's unlikely.
 

donkey_punch

New Member
Jan 16, 2004
565
0
0
northern****ingjersey
Jan 5, 2010
#5
  • Jan 5, 2010
  • #5
check the heat sheilds. i had a rattles a couple of months after buying my cobra, the mustang shop told me that it's common. i thought too that the noise was coming from my tranny. This was 10 years ago, but IIRC i think that they are tack welded on, and the tacks tend to rust causing a side to come lose.
good luck, rattles and noises are such a pain to track down sometimes.
 
9

95_5.0@15

New Member
Jul 21, 2008
24
0
0
Jan 6, 2010
#6
  • Jan 6, 2010
  • #6
How do you fix the ebrake thing?
 

Chythar

Recently finished repairing my rear
20+ Year Stangneter
Aug 26, 2004
2,373
140
113
Foothill Ranch, CA
Jan 6, 2010
#7
  • Jan 6, 2010
  • #7
95_5.0@15 said:
How do you fix the ebrake thing?
Click to expand...

There's a bracket above the driveshaft that bends over time, letting the e-brake cable sag and rub against the driveshaft. You have to bend that bracket so it's out of th eway. You can do it with the driveshaft still installed, but it takes some work.
 
9

95_5.0@15

New Member
Jul 21, 2008
24
0
0
Jan 7, 2010
#8
  • Jan 7, 2010
  • #8
Yeah I've done that but it seems to come back after awhile,even if I avoid using the Ebrake.
 
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