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Progress Thread The "grátis" 1966 Coupe - final sheet metal repairs

  • Thread starter Thread starter 02 281 GT
  • Start date Start date Jul 9, 2018
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2Blue2

will be trying this sex one when I can find it
Mod Dude
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#441
  • Jan 6, 2020
  • #441
Oh oh, no more nice driveway corner to work on.
 

02 281 GT

Agreed...My wife has great Boobs
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#442
  • Jan 6, 2020
  • #442
2Blue2 said:
Oh oh, no more nice driveway corner to work on.
Click to expand...
This car is definitely going to take up residence in the garage once we get to Arkansas.
 

02 281 GT

Agreed...My wife has great Boobs
15 Year Member
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#443
  • Jan 9, 2020
  • #443
With the rebuilding of the shell of the car nearly complete, I'm starting to go through some of the other parts I have to assess what I can and cannot use. I need some advice on the headlight buckets and doors.

The original buckets are likely far beyond saving. Numerous cracks and whole sections missing. I'm going to try to locate a used set locally.







The doors have are much better. However, there are some dents. Can dents in this pot metal be fixed? Or do I need to try to locate a used set of these as well?





@horse sence you mentioned in your '65 fastback conversion thread that you have fiberglass versions of these. Did you ever manage to find the molds? I might be interested in a set if you did and I can't locate a good set locally.
 

2Blue2

will be trying this sex one when I can find it
Mod Dude
Mar 5, 2019
4,430
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Jan 9, 2020
#444
  • Jan 9, 2020
  • #444
02 281 GT said:
and I can't locate a good set locally.
Click to expand...

64-66 Mustangs headlight buckets are famous for braking there.
I've never found a good used set either.
Repros are available now. Next paint job for sure.
Tired of headlight flicker I made a little bracket to help hold it in place.
Its a band-aid, but ok for now.

 
Reactions: 02 281 GT

horse sence

15 Year Member
Nov 29, 1999
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Jan 9, 2020
#445
  • Jan 9, 2020
  • #445
02 281 GT said:
With the rebuilding of the shell of the car nearly complete, I'm starting to go through some of the other parts I have to assess what I can and cannot use. I need some advice on the headlight buckets and doors.

The original buckets are likely far beyond saving. Numerous cracks and whole sections missing. I'm going to try to locate a used set locally.







The doors have are much better. However, there are some dents. Can dents in this pot metal be fixed? Or do I need to try to locate a used set of these as well?





@horse sence you mentioned in your '65 fastback conversion thread that you have fiberglass versions of these. Did you ever manage to find the molds? I might be interested in a set if you did and I can't locate a good set locally.
Click to expand...
I dont know what happened to my molds ,i am sure i probably just tucked them away somewhere ,i have a little over 300 molds so they are probably buried some where .
A good set of originals is hard to come by ,they always have cracks or missing pieces . They are available but i haven't tried a set yet . I did try a new set of quarter end caps and they fit pretty well
 

horse sence

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#446
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Those doors can be straightened ,just be gentle knocking them around
 

02 281 GT

Agreed...My wife has great Boobs
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#447
  • Jan 9, 2020
  • #447
horse sence said:
I dont know what happened to my molds ,i am sure i probably just tucked them away somewhere ,i have a little over 300 molds so they are probably buried some where .
A good set of originals is hard to come by ,they always have cracks or missing pieces . They are available but i haven't tried a set yet . I did try a new set of quarter end caps and they fit pretty well
Click to expand...
This guy is selling a set that looks like they may be in good shape. Does $80 sound like a good price?

Mustang 65,66 headlight buckets ,other parts - auto parts - by owner...

Mustang 65 66 headlight buckets with chrome rings. Ready to sand and paintGenuine not...
dallas.craigslist.org

 

horse sence

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#448
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The one on the left does have a break in the upper tab ,that tab keeps the head light assembly tight to the fender . I usually run a screw up through the flat area under that tab into the bottom of the fender and it will keep it tight ,i would try to talk him down
 

horse sence

15 Year Member
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#449
  • Jan 9, 2020
  • #449
 

02 281 GT

Agreed...My wife has great Boobs
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#450
  • Jan 10, 2020
  • #450
horse sence said:
The one on the left does have a break in the upper tab ,that tab keeps the head light assembly tight to the fender . I usually run a screw up through the flat area under that tab into the bottom of the fender and it will keep it tight ,i would try to talk him down
Click to expand...
Thanks. I figured your experienced eyes would see more than mine. He does they're or best offer, so we'll see.

Is there a way to reinforce the fracture prone areas if they're not yet cracked? Panel bonding adhesive? @Davedacarpainter
 

02 281 GT

Agreed...My wife has great Boobs
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#451
  • Jan 10, 2020
  • #451
2Blue2 said:
64-66 Mustangs headlight buckets are famous for braking there.
I've never found a good used set either.
Repros are available now. Next paint job for sure.
Tired of headlight flicker I made a little bracket to help hold it in place.
Its a band-aid, but ok for now.

Click to expand...
I think the ones from this car are extra broken because of the accident it had obviously been in.
 

wicked93gs

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#452
  • Jan 10, 2020
  • #452
Be wary of the reproductions...they have known fitment issues, at least the headlight doors, not sure about the buckets themselves.
 
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horse sence

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#453
  • Jan 10, 2020
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They can be welded with a torch and a special rod for pot metal but it is a pain in the butt ,usually the metal just melts away
 

02 281 GT

Agreed...My wife has great Boobs
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#454
  • Jan 10, 2020
  • #454
wicked93gs said:
Be wary of the reproductions...they have known fitment issues, at least the headlight doors, not sure about the buckets themselves.
Click to expand...
I've seen at least one body guy on YouTube do a video on fitment issues with new buckets. He was also dealing with repro fenders. There's enough bad reviews online that I don't want to mess with repro buckets. It's also why I sought out original fenders.
 

wicked93gs

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#455
  • Jan 10, 2020
  • #455
02 281 GT said:
I've seen at least one body guy on YouTube do a video on fitment issues with new buckets. He was also dealing with repro fenders. There's enough bad reviews online that I don't want to mess with repro buckets. It's also why I sought out original fenders.
Click to expand...

Yeah...I have one repro fender and one original...the repro fits like garbage at the cowl area...when the car goes back together I plan to find an original in workable condition.
 

02 281 GT

Agreed...My wife has great Boobs
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Jan 11, 2020
#456
  • Jan 11, 2020
  • #456
I paid $70 for them. Couldn't talk him any lower. Still, they're practically mint compared to my originals. @Davedacarpainter @horse sence do you have any recommendations for repairing the broken driver's side tab and maybe reinforcing the passenger side?









Also stopped to see a guy with a massive Fox/SN95 parts collection. I picked up a set of SN95 5.0 fuel rails and supply hard lines, a Fox T-5 bell housing, and a Fox distributor. Not sure if I'll eventually use the distributor, but I couldn't pass it up for $10.

 
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horse sence

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#457
  • Jan 11, 2020
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Like i said ,they can be welded ,you may be able to find someone local that could do it
 

02 281 GT

Agreed...My wife has great Boobs
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#458
  • Jan 11, 2020
  • #458
horse sence said:
Like i said ,they can be welded ,you may be able to find someone local that could do it
Click to expand...
I honestly don't want to mess with trying to weld them. I'm thinking panel bonding adhesive, but I want to get Dave's input since he has more experience with that stuff than I do.
 

wicked93gs

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#459
  • Jan 11, 2020
  • #459
I think if swapping to a T5 I would prefer the SN95 version...might as well bring the shifter just a little closer while you are at it with the longer bell and input shaft.

Why not try to weld them? Sure they are pot metal, but easy to weld if you have a TIG(lots of different rods available) and still possible with both a MIG and an ARC welder(though you would need a pretty small stick and pretty low heat there)
 

RaggedGT

Been here over a DECADE and still no CT
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#460
  • Jan 12, 2020
  • #460
Fwiw-I’ve used the steel quick stick to fix pot metal buckets etc with pretty good success
 
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