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  • 1965 - 1973 Classic Mustangs -General/Talk-
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Windshield Seal Replacement

  • Thread starter Thread starter chuck65
  • Start date Start date Jun 6, 2007
C

chuck65

New Member
May 29, 2007
3
0
0
Jun 6, 2007
#1
  • Jun 6, 2007
  • #1
Just thought I would share the following with the hope that others might benefit.

I recently replaced the old cracked windshield gasket on my 65 convertible. This is the first time I have done this so I did my reaerch and had read about the process at a couple of web sites. I started by cutting the outside part of the seal along the glass with a razor knife. The windshield popped out without problem. Cleaning the old sealant off the frame was really messy so I used a couple of old bed sheets to keep all the crap from falling inside the car. After installing the new seal on the car frame, I tried using the cord/string trick to ease the seal lip over the glass. It was not going very well so I took a break, had a beer, and decided to try using a couple of clean thin 1" plastic putty knives (you can get these for under $1 at any home improvement store) I had laying around. I did not use metal putty knives as I was afraid they might gouge the seal and/or chip the glass edge. Once I got the bottom started I ran the putty knives parallel to the glass and around the entire windshield. I was able to pop the seal lip over the glass very easily without damage to the seal or glass (YEAH!!!) and IMHO this worked much better than the cord method. The corners were a bit tricky and need both knives to work the seal over the glass. It took less than 30 minutes to get the glass seated in the seal. After that I applied new sealant between gasket and frame, etc. and re-installed the chrome trim. In the end in took about 4 hours with most of the time spend removing and re-installing all of the trim pieces. Thus, it is possible for one person to do this but you must be patient and take your time. I put the car out a couple of days later when it rained and did not see any leaks (YEAH!!!).
 
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geordie

Founding Member
May 10, 2002
576
2
19
Jun 6, 2007
#2
  • Jun 6, 2007
  • #2
Interesting. I thought that the normal method was to put the seal around the glass, put the assembly and the frame, press on it and have a buddy use the cord method from the inside to seat the seal on the frame.
 
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Blu-Steel

Member
Dec 29, 2006
92
0
7
Waynesville, MO
Jun 6, 2007
#3
  • Jun 6, 2007
  • #3
I just replaced my windshield as well but used the cord method and had my 8 year old Son push from the outside. The trick to this though is to spray silicon fluid all along the seals after you put in the cord and just before you put the winshield in. A friend of mine gave me that tip and it I was so glad that he did. The silicon makes the gasket slippery and allows the cord to slip out as you install it. It also helps to keep the cord from cutting into the gasket. A couple of the corners were tricky but I used a screw driver for those and the silicon helped to keep from tearing the gasket as well.
 
G

geordie

Founding Member
May 10, 2002
576
2
19
Jun 6, 2007
#4
  • Jun 6, 2007
  • #4
Good tip, I'll have to remember that one when I get around to doing mine.
 

geostang351

Member
Mar 30, 2005
946
0
17
Danb., CT
Jun 6, 2007
#5
  • Jun 6, 2007
  • #5
geordie said:
Interesting. I thought that the normal method was to put the seal around the glass, put the assembly and the frame, press on it and have a buddy use the cord method from the inside to seat the seal on the frame.
Click to expand...

Yes, this is the correct method. Seal glass with gasket then insert rope and place over car frame/lip. Had my wife push the glass while I did mine. Unfortunately she forgot she was pushing on GLASS and put a big crack in it the first time. The 2nd time she was a little more careful.
 

geostang351

Member
Mar 30, 2005
946
0
17
Danb., CT
Jun 6, 2007
#6
  • Jun 6, 2007
  • #6
Blu-Steel said:
I just replaced my windshield as well but used the cord method and had my 8 year old Son push from the outside. The trick to this though is to spray silicon fluid all along the seals after you put in the cord and just before you put the winshield in. A friend of mine gave me that tip and it I was so glad that he did. The silicon makes the gasket slippery and allows the cord to slip out as you install it. It also helps to keep the cord from cutting into the gasket. A couple of the corners were tricky but I used a screw driver for those and the silicon helped to keep from tearing the gasket as well.
Click to expand...

My question to you would be this: Once the window was in using the silicon, did you have a problem with the sealer sticking to the gasket or frame with the silicon residue in there? Do you have any leaks?
 
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