Fuel pressure going crazy after PPRV removal!

hotmustang331

Active Member
Apr 29, 2004
2,967
3
48
Bastrop,TX
Ok so here is the deal, I ATTEMPTED to install a 2nd Ford GT pump into my stock GT basket. WELL it fit, but it wasnt going to be safe at all (re wires grounding on clamps). So we pulled the 2nd pump out and just left what I had been running in place (Single Ford GT pump). Used the Gates S30R10 3/8s hose I bought inplace of the stock junk, and also elimintaed my PPRV (seems different then stock cobra PPRV). So it goes from the pump to an immediate copper elbo to make the sharp bend and then loups around to the outlet. Everything is clamped.

So I fire up the car and she fires right up. Go to town and get gas. Running like normal. I pull out of the gas station and the car starts missing! Look at my fuel pressure and its jumping from 25PSI to 50PSI at the pump (rail pressure it just twitching @ 28-30PSI) and all the while the car is bucking and acting up. Fuel pump duty cycle is also jumping from 30% to 40% and everywhere inbetween.

Give her about half throttle and the fuel pressure levels out @ 40PSI and duty cycle around 42%. GENERALLY it does it at light engine loads...but usually takes a rather high load to make it level out. At any point you go WOT it immediatly levels out and the car pulls all the way out maintaining a low 11.X A/F.

So whats going on here? It feels like a tuning issue, and am wondering if any of you guys have had simular problems? I also put in a STAGE 2 modified FPDM at the same time. So I unplugged it and connected the stocker...fired it up and immediatly started fluctuating. So its not that. Also doesnt seem to be bad gas as I already ran out over a 1/4 tank of fuel...and I wouldnt think water would cause my fuel pressure and pump duty cycle to jump around THAT much and then not effect it @ WOT.

Im also going to be putting in an 03/04 cobra hat assembly, because I NEED to run dual pumps. im still seeing 100% duty cycle at the topend. Anyone know where I can buy the hat WITHOUT the pumps? Or aftermarket thats a reasonable price (<$100) I may run custom baffling or just buy the cobra tank. Not sure yet.

thanks for any help guys. And if its tune related please tell me how to fix it with my pro race software. :) (just waiting on SCT to activate it then I can use it)

If I cant get it figured out, I suppose ill try putting the PPRV back inline and see what happens.
I know this isnt an easy question to answer but just want some feedback before I go tearing into the tank again. :flag:
 
i saw a nice modded hat assembly somewhere the other day. it had dual -6 AN outputs. i'll try to findit for you sometime today. it was around $500 for the assembly with no pumps, but it was a very well made assembly.

i'm still looking for all the parts i need to delete the PPRV and run a single -8 AN line to the rails.

you should try posting on SVTP. i'm getting a lot more answers on there than on here. i dont think there are too many on here that need the type of fuel system that we are talking about building. for the cobra guys this is a very common mod.
 
i was looking for a cobra hat too. i saw the one from leathal but i hurd they where going to be making a dual pump setup like that to fit in a gt tank. i dont know if anything happened with it yet though
 
My car did that too right after I deleted the pprv in my cobra set up. I also used gates hose etc. I also have a KB BAP and put the KB disk under the Fuel pressure sensor.

After a few minutes of driving it started acting up. The FP was all over the place would not take the gas right etc. I unplugged the frps and it would straighten right out.

I cleaned the ground for the bap and replaced the ground from the engine to the frame, removed the kb disk and replaced the r 30 hose with corrugated hose like they use for stock setup. After that now more problems:shrug:
 
My car did that too right after I deleted the pprv in my cobra set up. I also used gates hose etc. I also have a KB BAP and put the KB disk under the Fuel pressure sensor.

After a few minutes of driving it started acting up. The FP was all over the place would not take the gas right etc. I unplugged the frps and it would straighten right out.

I cleaned the ground for the bap and replaced the ground from the engine to the frame, removed the kb disk and replaced the r 30 hose with corrugated hose like they use for stock setup. After that now more problems:shrug:

you did so much to it at once. i want to delete my pprv but i dont want any FP issues. you 2 are the only onesi have heardof with these issues.

what pumps are you running jive?