• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Drivetrain $35 Electric Power Steering With Fail-safe - No Ebay Module And No Caster Issues!!!

  • Thread starter Thread starter waid302
  • Start date Start date Oct 20, 2016
  • Tags Tags
    electric steering
  • 1
  • 2
  • 3
Next
1 of 3 Next Last
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#1
  • Oct 20, 2016
  • #1
It has been a while since I posted on this forum. I am not making or selling anything. I have posted this on couple of other forums and this is not for everyone.

Some of you have manual steering and I though you might like to see how added electric assisted power steering in my 1964 Falcon. Some of you may have come across the Saturn Vue conversions but I think I have found even cheaper and better alternative with no caster issues!

My testing shows that most Japanese branded cars and SUV with electric steering works in Fail-Safe mode if the control unit (ECU) is disconnected from CAN BUS. The effort in Fail-Safe mode feels just right like my 2013 Honda Civic. Not too much and not too little. Just like Hydraulic Steering, if the Electric Assisted Steering completely fails, the steering is back to completely manual mode maintaining car control.

The biggest advantage of using EPS from Toyota, Nissan and Kia/Hyundai is that the EPS works in Fail-Safe. The ECU for the column is mounted remotely and cab be disconnected and removed. The EPS from Saturn Vue and Chevy Cobalt has the ECU that cannot be disconnected and must be de-soldered for remote mount. More importantly there is no Fail-Safe and a 3rd party eBay module is needed in order for it to work. Additionally , people have reported that with after market eBay module, the Saturn EPS does not self center the steering wheel coming out of a turn. You have to make constant corrections.

Below is the list of Car that I know of that has Fail-Safe Electric Steering. Only 3 wire connection. Ignition On, Power and Ground to the Steering ECU. That's it !

2004-2009 Toyota Prius
2009-2013 Toyota Corolla
2006-2011 Toyota Yaris - (With ABS)
2007-2009 Nissan Versa
2009-2012 Nissan Cube
2012-2014 Kia Soul

ECU Part Numbers:

2004-2009 Toyota Prius 89650-47102
2009-2013 Toyota Corolla 89650-02300
2006-2011 Toyota Yaris - (With ABS) 89650-52120 / 52050
2007-2009 Nissan Versa 28500-EM30A / 991-30303
2009-2012 Nissan Cube 28500-1FC0B / JL501-000932
2012-2014 Kia Soul B2563-99500 / 4PSG1312 / FPSG1312

The output shaft on Toyota is little larger than the rest and therefore the Borgeson 312500, 11/16 36 X 3/4 smooth bore weldable coupling should fits nicely. This couple fits the others as well. The Kia EPS is the biggest and appears to be most heavy duty. The Prius & Corolla EPS are very easy to find at salvage yards so this is the best bet. I picked up these EPS for testing for $35 each at my local pic-a-part

Note: As with any modification, there are risks. This post is intended to show how I did my modification. Use it at your own risk!

Waid
 
Last edited: Oct 21, 2016
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#2
  • Oct 20, 2016
  • #2
General Information
 

Attachments

  • 1 Corolla Prius.webp
    890.8 KB · Views: 4,956
  • 2 Prius Yaris.webp
    537.7 KB · Views: 3,987
  • 3 Prius Yaris.webp
    549.6 KB · Views: 3,701
  • 4 Cube Versa.webp
    585.8 KB · Views: 3,670
  • 5 Cube Versa.webp
    442 KB · Views: 4,039
  • 6 Kia Soul.webp
    426.4 KB · Views: 3,227
  • 7 ECU.webp
    659.6 KB · Views: 3,073
  • Saturn Vue 1.webp
    261.3 KB · Views: 4,196
  • Saturn Vue 2.webp
    97.6 KB · Views: 2,603
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#3
  • Oct 20, 2016
  • #3
Wiring Diagrams. Only 3 wires are needed. Power, Ground and Ignition On
 

Attachments

  • 2007 Yaris.webp
    169.9 KB · Views: 2,637
  • 2008 Versa.webp
    65.6 KB · Views: 3,817
  • 2009 Toyota Prius.webp
    180.9 KB · Views: 2,894
  • 2010 Nissan Cube.webp
    124.4 KB · Views: 2,327
  • 2014 Kia Soul.webp
    39.6 KB · Views: 2,128
Last edited: Oct 20, 2016
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#4
  • Oct 20, 2016
  • #4
The upper steering shaft and column tube
 

Attachments

  • 1 Upper Steering Shaft.webp
    837.9 KB · Views: 2,949
  • 2 Upper Steering Shaft.webp
    789.3 KB · Views: 2,629
  • 3 Upper Steering Column.webp
    632.1 KB · Views: 2,169
  • 4 Upper Steering Column.webp
    765.1 KB · Views: 2,377
  • 5 Upper Steering Column.webp
    799.6 KB · Views: 2,171
  • 6 Upper Steering Column.webp
    772.6 KB · Views: 2,364
  • 7 Back Bracket.webp
    492.2 KB · Views: 2,072
  • 8 Prius Mounted.webp
    250.1 KB · Views: 3,896
  • 9 Versa Mounted.webp
    293 KB · Views: 4,270
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#5
  • Oct 20, 2016
  • #5
Lower steering shaft for Rack and Pinion Setup
 

Attachments

  • 1 Lower Shaft.webp
    225 KB · Views: 2,563
  • 2 Lower Shaft.webp
    205 KB · Views: 2,517
  • 3 Lower Shaft.webp
    211 KB · Views: 1,806
  • 4 Complete.webp
    184.4 KB · Views: 2,231
  • 5 Lower Bearing Support.webp
    117.1 KB · Views: 1,996
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#6
  • Oct 20, 2016
  • #6
In order to convert my hydraulic power steering rack to manual, I took the valve out, removed the sleeve and tack welded the input shaft to the pinion shaft.
 

Attachments

  • 8 Rack.webp
    274.3 KB · Views: 2,012
  • 9 Rack.webp
    230.4 KB · Views: 1,932
  • 11 Rack.webp
    196.4 KB · Views: 2,388
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 20, 2016
#7
  • Oct 20, 2016
  • #7
YouTube Videos:

DIY Electric Power Steering 1 - EPS with Fail Safe
View: https://youtu.be/f4TYQ_KJSpc


DIY Electric Power Steering 2 - Bench Test
View: https://youtu.be/cERfqzKfoAk


DIY Electric Power Steering 3 - Mounting Options
View: https://youtu.be/JAE1D70MHgk


DIY Electric Power Steering 4 - In Car Test
View: https://youtu.be/lDGjRSHUj1g
 
Reactions: RaggedGT

RacEoHolic330

I like to dress like a pretty girl
15 Year Member
Mar 4, 2003
4,014
1,698
203
Allentown, PA
Oct 20, 2016
#8
  • Oct 20, 2016
  • #8
Very cool. I like it!
 

RaggedGT

Been here over a DECADE and still no CT
Mod Dude
Jul 20, 2014
4,739
3,188
203
Taylorsville ky
Oct 20, 2016
#9
  • Oct 20, 2016
  • #9
That's a cool mod man,how well does it hold up in the long term ?

Hey Dave check this out- @Davedacarpainter
 
Reactions: Davedacarpainter

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,249
17,934
224
Massachusetts
Oct 20, 2016
#10
  • Oct 20, 2016
  • #10
Very interesting. How's the feel?


Sent from my iPhone using Tapatalk
 
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 21, 2016
#11
  • Oct 21, 2016
  • #11
RaggedGT said:
That's a cool mod man,how well does it hold up in the long term ?

Hey Dave check this out- @Davedacarpainter
Click to expand...

I figured if Toyota is willing to put it in their cars, its good enough for me. The Toyota Yaris unit that I have has 250,000 miles on it and one of my Prius EPS has 200,000 miles on it so I guess it holds up!

The Prius/Corolla has same curb weight as the Mustang so I personally have no concerns.

Waid
 
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 21, 2016
#12
  • Oct 21, 2016
  • #12
Mustang5L5 said:
Very interesting. How's the feel?

Sent from my iPhone using Tapatalk
Click to expand...

My car is not ready for the street but in parking, it feel like my 2013 Civic. I know couple of other people who has it and they all love it.

Waid
 

billison

I like tinted tail
15 Year Member
Feb 27, 2006
2,607
1,094
184
stl
Oct 21, 2016
#13
  • Oct 21, 2016
  • #13
Is there room to mount one in a fox?
 

stykthyn

I want to measure mine. It doesn't look that tall.
15 Year Member
Jul 6, 2006
5,232
2,652
223
gainesville
Oct 23, 2016
#14
  • Oct 23, 2016
  • #14
Most interesting
 

68keyblr

20+ Year Stangneter
Mar 17, 2003
946
20
49
Arizona
Oct 27, 2016
#15
  • Oct 27, 2016
  • #15
Awesome mod, I'm going to try this on my '86. My dad installed the $1500 EPS kit in his '65 mustang and it is fantastic. I'll be installing in my '68 Hardtop and '60 falcon wagon as well.

Thanks for the info!!
 

68keyblr

20+ Year Stangneter
Mar 17, 2003
946
20
49
Arizona
Oct 27, 2016
#16
  • Oct 27, 2016
  • #16
In your experience, which unit is the best? I'm looking for most compact without sacrificing quality or durability
 
W

waid302

Member
Sep 25, 2012
68
1
9
Oct 28, 2016
#17
  • Oct 28, 2016
  • #17
I like the Prius/Corolla since it's curb weight is about 3,000 lbs which is little more than my Falcon. The Yaris is most compact but I think the plastic gear inside is too small. Besides, tons of Prius are now in salvage yards and more Corollas are on the way!

Waid
 

68keyblr

20+ Year Stangneter
Mar 17, 2003
946
20
49
Arizona
Oct 28, 2016
#18
  • Oct 28, 2016
  • #18
Thanks Waid - I'm going to try to get one tomorrow.
 

68keyblr

20+ Year Stangneter
Mar 17, 2003
946
20
49
Arizona
Nov 22, 2017
#19
  • Nov 22, 2017
  • #19
Waid, do you know if the newer Corolla ('15-'16) will work?
 
W

waid302

Member
Sep 25, 2012
68
1
9
Jan 16, 2018
#20
  • Jan 16, 2018
  • #20
68keyblr said:
Waid, do you know if the newer Corolla ('15-'16) will work?
Click to expand...

From what I have been able to tell, it seems all imports seems to work. GM chosen to add no fail safe to their EPS which sucks. Not sure about Ford.

Waid
 
  • 1
  • 2
  • 3
Next
1 of 3 Next Last
You must log in or register to reply here.
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?