Engine 90 LX hesitation under load

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Newb here. My 90, 5.0 5 speed has developed an occasional "stuttering" type of engine miss at low RPM and lite throttle. Running it up through the gears at full throttle (thru 3rd anyway) it seems to run smooth and strong like it always has. I only seem to get that "stuttering" miss when like cruising on a city street and I shift up to 5th and the RPMs drop around 1300/1400 and lite throttle just to keep up with traffic. Its intermittent and I can't "make" it happen.
Supposedly (as told to me by the guy I bought it from) it has a 303 cam and Explorer upper/lower intake and this "Intense Tuning" module. (please see attached pic)
All my years of fooling with cars told me it was a plug wire going bad. So, I put new plugs, wires, distributor cap and rotor. The miss is still there!
Incidentally, when I changed the plugs, all were burning that nice light tan color except #4. It was definitely darker (almost black) like it was burning more rich than the other cylinders.
Ideas?
Thanks in advance.
 

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Newb here. My 90, 5.0 5 speed has developed an occasional "stuttering" type of engine miss at low RPM and lite throttle. Running it up through the gears at full throttle (thru 3rd anyway) it seems to run smooth and strong like it always has. I only seem to get that "stuttering" miss when like cruising on a city street and I shift up to 5th and the RPMs drop around 1300/1400 and lite throttle just to keep up with traffic. Its intermittent and I can't "make" it happen.
Supposedly (as told to me by the guy I bought it from) it has a 303 cam and Explorer upper/lower intake and this "Intense Tuning" module. (please see attached pic)
All my years of fooling with cars told me it was a plug wire going bad. So, I put new plugs, wires, distributor cap and rotor. The miss is still there!
Incidentally, when I changed the plugs, all were burning that nice light tan color except #4. It was definitely darker (almost black) like it was burning more rich than the other cylinders.
Ideas?
Thanks in advance.
Piggybacking on someone else's thread is a very poor way to start you association on Stangnet. People get confused as to who posted what for what problem and it becomes very messy.

Start your own thread and I will do my best to help you.
 
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Sorry bout that. Like I said, Newb here.
I'll try and start a new thread.
 
My apologies for being gone for so long had some issues come up with family then had to head overseas. Finally back and with the free time COVID has given me has allowed some wrench time in.

since I was gone from the car so long I decided to start from fresh.

Ran my reader for a KOEO test and pulled a code 11. Then performed a KOER test and got Codes for the O2 sensors showing lean. Along with MAF low voltage. These where the same codes as before so time definitely didn’t magically fix the car!

A friend of mine overseas mentioned the A9L computers sometimes having it’s capacitors corrode out can cause some issues. So I cracked the ECM open and instantly saw corrosion on said capacitors. I did some soldering work and noticed a few of the motherboard wiring routes looked damaged. I sent the ECM to a guy who repaired it and gave me a warranty.

I put the “new” ECM in and the car ranhorrible for about 10-15 mins then started to run fine.After a good 45 min drive it started to feel like it was missing and began to surge at idle and while under acceleration. Oh and the check engine light came on.

once I got home ran the KOEO test and pulled a code 11. Then performed a KOER test and got a code 98 and a code 66. Now the code 98 I’ve never seen before can anyone help with that? The manual for the reader says the ECM is in FMEM. I tried to erase the code by performing code clearing procedures of disconnecting the battery and turning headlights on but no success.

again sorry for the long post but I figured the more info the better. Thank you for any help and advice!!
 
My apologies for being gone for so long had some issues come up with family then had to head overseas. Finally back and with the free time COVID has given me has allowed some wrench time in.

since I was gone from the car so long I decided to start from fresh.

Ran my reader for a KOEO test and pulled a code 11. Then performed a KOER test and got Codes for the O2 sensors showing lean. Along with MAF low voltage. These where the same codes as before so time definitely didn’t magically fix the car!

A friend of mine overseas mentioned the A9L computers sometimes having it’s capacitors corrode out can cause some issues. So I cracked the ECM open and instantly saw corrosion on said capacitors. I did some soldering work and noticed a few of the motherboard wiring routes looked damaged. I sent the ECM to a guy who repaired it and gave me a warranty.

I put the “new” ECM in and the car ranhorrible for about 10-15 mins then started to run fine.After a good 45 min drive it started to feel like it was missing and began to surge at idle and while under acceleration. Oh and the check engine light came on.

once I got home ran the KOEO test and pulled a code 11. Then performed a KOER test and got a code 98 and a code 66. Now the code 98 I’ve never seen before can anyone help with that? The manual for the reader says the ECM is in FMEM. I tried to erase the code by performing code clearing procedures of disconnecting the battery and turning headlights on but no success.

again sorry for the long post but I figured the more info the better. Thank you for any help and advice!!

Code 66 or 157 MAF below minimum test voltage.

Revised 2 Nov 2019 to add details on MAF testing

Insufficient or no voltage from MAF. Dirty MAF element, bad MAF, bad MAF wiring, missing power to MAF. Check for missing +12 volts on this circuit. Check the two links for a wiring diagram to help you find the red wire for computer power relay switched +12 volts. Check for 12 volts between the red and black wires on the MAF heater (usually pins A & B). while the connector is plugged into the MAF. This may require the use of a couple of safety pins to probe the MAF connector from the back side of it.

Computer wiring harness connector, wire side.
71316.gif


Computer wiring harness connector, computer side.
88243.gif


Diagrams courtesy of Tmoss and Stang&2Birds

ECC Diagram for 88-90 5.0 Mustangs
88-91_5.0_EEC_Wiring_Diagram.gif


ECC Diagram for 91-93 5.0 Mustangs
91-93_5.0_EEC_Wiring_Diagram.gif


94-95 Diagram for 94-95 5.0 Mustangs[/b]
94-95_5.0_EEC_Wiring_Diagram.gif



How the MAF works

There are three parts in a MAF: the heater, the sensor element and the amplifier. The heater heats the MAF sensor element causing the resistance to increase. The amplifier buffers the MAF output signal and has a resistor that is laser trimmed to provide an output range compatible with the computer's load tables. Changes in RPM causes the airflow to increase or decrease, changing the voltage output. The increase of air across the MAF sensor element causes it to cool, allowing more voltage to pass and telling the computer to increase the fuel flow. A decrease in airflow causes the MAF sensor element to get warmer, decreasing the voltage and reducing the fuel flow.

Actually, MAF pins C & D float with reference to ground. The signal output of the MAF is a differential amplifier setup. Pins C & D both carry the output signal, but one pin's output is inverted from the other. The difference in signal between C & D is what the computer's input circuit is looking for. The difference in the two outputs helps cancel out electrical noise generated by the ignition system and other components. Since the noise will be of the same polarity, wave shape and magnitude, the differential input of the computer electronically subtracts it from the signal. Then it passes the signal on to an Analog to Digital converter section inside the computer's CPU chip.

The MAF element is secured by 2 screws & has 1 wiring connector. To clean the element, remove it from the MAF housing and spray it down with electronic parts cleaner or non-inflammable brake parts cleaner (same stuff in a bigger can and cheaper too).
89-90 Model cars: Measure the MAF output at pins C & D on the MAF connector (dark blue/orange and tan/light blue) or at pins 50 & 9 on the computer. Be sure to measure the sensor output by measuring across the pins and not between the pins and ground.

91-95 Model cars: Measure the MAF output at pins C & D on the MAF connector light blue/red and tan/light blue) or at pins 50 & 9 on the computer. Be sure to measure the sensor output by measuring across the pins and not between the pins and ground.

MAF output readings: Use the computer connector diagram to help choose the proper pin connection on the computer when measuring the MAF output voltage. The idling voltage check can the done with the voltmeter directly stuck in the backside of the MAF connector.

At idle = approximately .6 volt
20 MPH = approximately 1.10 volt
40 MPH = approximately 1.70 volt
60 MPH = approximately 2.10 volt

If the output of the C&D pins exceeds the specs above, there are two possible problems:

1.) The MAF sensor is defective and needs to be replaced.
2.) The MAF sensor is installed in a different housing than the one it was designed for. The sensor is designed to work with a specific MAF part number or model MAF housing.

Check the resistance of the MAF signal wiring
For the next 2 checks make your measurement with the MAF disconnected from the wiring harness.

Pin D on the MAF wiring harness and pin 50 on the computer (dark blue/orange wire) should be less than 2 ohms. Pin C on the MAF wiring harness and pin 9 on the computer (tan/light blue wire) should be less than 2 ohms.

There should be a minimum of 10K ohms between either pin C or D on the MAF wiring connector and pins A or B.

Reconnect the MAF to the wiring harness and proceed to the next section.



See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring http://www.veryuseful.com/mustang/tech/engine/

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel pump, alternator, ignition & A/C wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Computer, actuator & sensor wiring
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Fuse panel layout
http://www.veryuseful.com/mustang/tech/engine/images/MustangFuseBox.gif

Vacuum routing
http://www.veryuseful.com/mustang/tech/engine/images/mustangFoxFordVacuumDiagram.jpg



Code 98 - basic computer internal tests not passed before it started processing the request to dump codes. Do a Key On Engine Off test before starting the engine. Wait until you see the 11 flash before pressing any buttons if you have a hand operated scanner. The computer is operating in Limp mode, so fix any codes it dumps prior to doing anything else.
 
These were codes i got:
Motor off 10 14 22 31 41 66 96
Motor on 6 21 41 31

my issue was totally different. Towards the end if i floored it, it would nearly die out completely till i let off throttle. Ie: no fuel (only knowing this in hindsight) it ended up being a fuel pump.... Not saying your is a fuel pump.

My point is: imo, i wouldnt worry about chasing most codes. From what i expierenced only though, so far, i didnt fix anything else and it still runs good with all those codes popping up. Idles good. Also it has loow compresiion on 1 cylinder if not 2. Burns oil like a syph (?) Has a stock MAF w/ 24lb inj. (Not my doing lol).

So my ultimate point is i bet its something simple/mechanical.

TFI, ignition coil, spark plugs.Something like that.

Thats how i roll. Im a guesser, but i try to use intuition and feel. Ive been lucky on a few problems i had. Though they did take some trial and error. Richker is an actual guru. So listen to him, not i. Lol. Just throwing my thoughts out there.
 
Now some codes may be more important, hold more weight for sure. Didnt read the end of his post before my post. Example: if code 98 throws it into limp mode, that's something i wouldnt ignore. Ok i would if it still ran strong. But. Lolol. Only if it ran strong.

I assume you'll clearly feel/know if ur in limp mode? (Thats what she said)
 
@jrichker thanks for the advice! I ran some tests via the voltmeter on the MAF. Voltage and Ohms were good. I decided to try the computer code reset again to see if it would take it out of Lino mode. I disconnected the battery, flipped the headlights on for about 5 mins, then turned them off and reconnected the battery. No change ( which didn’t surprise me) but I figured since I was getting a code from the MAR maybe I needed to disconnect it during the computer code reset. So I did the same steps except I disconnected the MAF then replugged it. Then hooked the battery back up and started the car. This time no check engine light came on but it was running like it had a massive cam installed. I also noticed some black smoke coming out the tail pipes and a very strong fuel smell.
Now I know that when you perform this type of reset the ECM needs to “relearn” it’s fuel/air ratio map. Is that right? I’m no expert in this by any means. Just been wrenching here and there from time to time.

@Foxslider thanks for the info. I definitely would’ve driven the car in limp mode if I didn't have another vehicle. Spent too much time on cars that were supposed to be daily’s that I “accidentally” turned into a project car lol.
 
UPDATE:
Started her up dreading the awful idle lobe but she started first turn of the key and sat right at about 900 rpm and idled with no issue. Let her warm up for about 12 mins then took her out. Started the drive easy going through the gears with no issue.
I did notice a slight random “pick-up” in acceleration then went back to what I was giving the car through the pedal. It kept doing this through all gears at low acceleration(aka not full throttle). Under full throttle car felt great with no issues. Coming to stops while coasting in neutral was smooth. Engine would come down to idle rpm and chill. No surging or irrational idle at full stop.

In all I drove for 35 mins switching between getting on the gas, cruising, slow turns, fast turns, and even aggressive breaking with no issues.

Anyone know what would cause the “pick-up” in acceleration? Also I should not the car does backfire when ever I get off of throttle at high rpm. I don’t mind the sound But I don’t believe it’s good for the car or is it? It’s always had the backfire since I purchased the car.
 
Update:
Tried to take the car to work today so I let her warm up for about 30mins ( couldn’t find my wallet) Driving down the road she start to backfire a bit under acceleration then at 3000 rpm she cut all power and died. I threw her into neutral and cranked her while coasting. She started back up and I immediately turned around to go back home. She would let me get to 3000 rpm then would feel like she just cut all fuel. I’d have to shift to a different gear to be able to give any throttle but once I hit 3000 it would cut.

Any ideas what would cause this?
 
Sorry for the late reply. Don’t have a fuel pressure gauge to check the fuel pump but hopefully will be getting one soon. I did put a new Warboro Pump about two years ago. But they should last longer then that right?

also I had started the car up yesterday to let the engine run while I washed my Tacoma. I wanted to see if I could recreate what had happened last week with the engine losing power at 3K RPM. It idled for at least 30 mins and still didn’t have any CEL. Took her down the road a bit and she drover with no issues. Idle was steady at about 850-900. I decided to run my reader to just be sure the CEL didn’t go out. It read three codes: 41,91,33.

I know the 41 & 91 are for the O2 sensors
 
There are Walbro pumps, Walbro clones & Walbro fakes. When my pump went bad, it would idle perfectly for hours. Under load, the pressure would drop to 0 psi until the throttle was lifted. Doesn't take much junk in the tank to kill a pump or clog the sock.
Fuel pressure issues will not throw a CEL. An indication of low fuel pressure could be the O2 sensor codes.
41 = HEGO sensor circuit indicates system lean (right side).
91 = HEGO sensor circuit indicates system lean (left side).

33 = EGR valve opening not detected. (not relevant)
 
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