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Fuseholder mounting for 3G swap

  • Thread starter Thread starter minne5.0ta
  • Start date Start date May 24, 2007
M

minne5.0ta

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Apr 21, 2005
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Minnesota
May 24, 2007
#1
  • May 24, 2007
  • #1
I'm in the process of doing the 3g swap and i'm useing a 150amp MEGA fuse and fuse holder. My question is, where is everyone mounting thier fuse holders? I know they say to get as close to the solenoid as possible, but there is so much crap in the way to get a good flat surface to mount the holder. What are the issues with mounting it on the passanger side, closer to the Alt? I also had the idea of NOT mounting it and just supporting with zip ties. Any helpful tip would be great.

Thanks
 

LtDavis

20+ Year Stangneter
Nov 19, 2004
75
2
19
Raleigh, NC
May 24, 2007
#2
  • May 24, 2007
  • #2
mine is back near the wiper motor and is held to the big wiring harness with zip ties
 

TheBocSez

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Feb 3, 2004
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Converse, TX
May 24, 2007
#3
  • May 24, 2007
  • #3
Mine is tucked away neatly on the back side (closer to the shock tower) of the battery. Cant even see it.
 
B

Boss 351

Here sthhhhhhhheeeve take a picthh of my man flowe
Jul 13, 2003
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#4
  • May 24, 2007
  • #4
can you see it?


that reminds me, I need to hide that fan relay soon...
 

TRWXXA

Member
Jan 18, 2003
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RIGHT BEHIND YOU!!!... Made you look.
May 24, 2007
#5
  • May 24, 2007
  • #5
I ran my 4 ga. cable under the battery tray, and that's where I positioned the fuse holder. It'd be a ****** to change the fuse, but I figure that if it ever blows I have bigger problems to worry about than just swapping out a fuse.
 

DucatiRdr

New Member
Nov 22, 2006
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North of Boston, Massachusetts
May 24, 2007
#6
  • May 24, 2007
  • #6
I ran the wire in front of the radiator and under the battery tray with the fuse box sitting in the frame rail between the battery tray and the shock tower. Doesn't budge and you really can't see it.
 
B

Boss 351

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Canada
May 24, 2007
#7
  • May 24, 2007
  • #7
I ran the 2ga (or 4ga) wire from the 3G around the oil pan (like the starter cable) and into the fuse holder which is screwed into the frame rail. I also passed the smaller "control" wires from the alternator to follow the larger cable...
 
M

minne5.0ta

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Apr 21, 2005
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May 24, 2007
#8
  • May 24, 2007
  • #8
TheBocSez said:
Mine is tucked away neatly on the back side (closer to the shock tower) of the battery. Cant even see it.
Click to expand...

Do you have it tucked in behind the battery inside the fender or is it in the engine compartment? I was thinking of hiding it in the fender by the washer fluid bottle, but I'd have to remove the fender to screw it to something. That's why I was thinking of just using zip ties to hold it to something

Hiding it is my perfered choice. I looked at mounting it on the frame rail but I was worried about road debris.

Thanks for the idea's, keep them coming.
 

89CobraGT

New Member
Dec 14, 2005
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Winnipeg manitoba
May 24, 2007
#9
  • May 24, 2007
  • #9
my cable runs behind the rad and under the battery box and I have the fuse holder mounted underneath my cold air intake soo its easy to change
 
C

C6AE

Member
Mar 22, 2004
145
1
17
Ma.
May 24, 2007
#10
  • May 24, 2007
  • #10
I bolted mine to the solenoid and then bolted the cable to the other end of the fuse. No problems so far...
 

BigHairyMonkey

Founding Member
Jun 18, 2003
411
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16
Houston (Bellaire) TX
May 24, 2007
#11
  • May 24, 2007
  • #11
Boss 351 said:
can you see it?


that reminds me, I need to hide that fan relay soon...
Click to expand...

that POS plastic fuse holder that you have between the relay is the reason my car caught on fire on the freeway, do yourself a favor and get a nice glass fuseholder, that plastic POS is gonna melt the first time it sees any type of excessive heat/current.
 
B

Boss 351

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Jul 13, 2003
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May 24, 2007
#12
  • May 24, 2007
  • #12
thanks for the warning... I have a 25amp fuse in there.. had it for 2 years (on the cougar before)... No problems as of yet, but I am paranoid about that stuff... hehe new fuse holder coming soon But my fan hardly ever runs with my aluminum rad anyway
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
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129
May 24, 2007
#13
  • May 24, 2007
  • #13
Boss 351, is that fuse holder on the control side of the circuit? If so, it should be fine. On the load side, a slow burn fuse or a fusible link is the way to go if you should ever need to redo anything. You do want some sort of circuit protection on the load side, and yours is likely on the wire from the battery to the relay (terminal 30 or 87, depending upon how you wired your relay).

For the OP, there are some smaller fuse holders out there if space is a concern. I'd worry about the cable connections and zip ties only because of vibrations (metal fatigue). If you can get it decently rigid, it might work ok.

Good luck.
 

jtfairlane

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Mar 5, 2006
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May 24, 2007
#14
  • May 24, 2007
  • #14
DucatiRdr said:
I ran the wire in front of the radiator and under the battery tray with the fuse box sitting in the frame rail between the battery tray and the shock tower. Doesn't budge and you really can't see it.
Click to expand...


x2
 
M

Mike92GT

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Jan 23, 2002
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May 24, 2007
#15
  • May 24, 2007
  • #15
 

bobbyd

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Sep 8, 2004
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San Antonio/Los Angeles
May 24, 2007
#16
  • May 24, 2007
  • #16
so 4g wire goes from alternator to solenoid but cut the 4g wire and put a fuse in between correct?
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
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May 25, 2007
#17
  • May 25, 2007
  • #17
bobbyd said:
so 4g wire goes from alternator to solenoid but cut the 4g wire and put a fuse in between correct?
Click to expand...

Hopefully it's not that crude, but yes, a fused 4 AWG cable is what most folks use. If going with larger than a 130 amp alt, a larger cable is wise.

I mentioned the crude part because you want nice tight and clean solder joints of the cable to the lugs.

Good luck.
 

04sleeper

Founding Member
Jun 22, 2002
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Dallas, TX
May 25, 2007
#18
  • May 25, 2007
  • #18
HISSIN50 said:
Hopefully it's not that crude, but yes, a fused 4 AWG cable is what most folks use. If going with larger than a 130 amp alt, a larger cable is wise.

I mentioned the crude part because you want nice tight and clean solder joints of the cable to the lugs.

Good luck.
Click to expand...

+1.

I like to use a small propane torch along with a little flux to clean the terminal before soldering the lug to the wire. I usually hold the lug in a vise or pliers and fill the lug with solder and then push the wire into it while it is still hot.
Works like a champ!
 

jrichker

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May 25, 2007
#19
  • May 25, 2007
  • #19
The 4 gauge wire for my 3G runs down the same path as the starter power wire. So I bolted the fuse holder to a piece of phenolic insulator board and bolted that to the ignition coil frame.
 
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