• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 1994 - 1995 Specific Tech

GRRR Crank pulley bolts stuck bad! Help!

  • Thread starter Thread starter deftsound
  • Start date Start date Apr 2, 2009

deftsound

Please ask me how much my supercharger cost
Apr 6, 2004
945
1
39
Texas City TX
Apr 2, 2009
#1
  • Apr 2, 2009
  • #1
So ive been putting on my underdrive pulleys on today and im stuck on pulling the crank pulley bolts. They are frozen solid and i just ended up rounding out one of the bolt heads. I don't know what to do and id hate to put it all back together without having installed hte pulleys.

I tryed the craftsman rounded bolt sockets and i still cant get it to budge. Anyone have a similar experience or have any insight?
 

Black Stampede

Founding Member
Sep 3, 2002
1,811
2
39
Grand Rapids, MI
Apr 2, 2009
#2
  • Apr 2, 2009
  • #2
How much did your supercharger cost?
 

deftsound

Please ask me how much my supercharger cost
Apr 6, 2004
945
1
39
Texas City TX
Apr 2, 2009
#3
  • Apr 2, 2009
  • #3
Black Stampede said:
How much did your supercharger cost?
Click to expand...

thanks
 

Black Stampede

Founding Member
Sep 3, 2002
1,811
2
39
Grand Rapids, MI
Apr 2, 2009
#4
  • Apr 2, 2009
  • #4
deftsound said:
thanks
Click to expand...

You are welcome.
 

desertcox05

New Member
Oct 3, 2007
379
0
0
south atlanta
Apr 2, 2009
#5
  • Apr 2, 2009
  • #5
you may need to remove the harmonic balancer so you can get to the pulley bolts easier. once you have it on the bench you can use an easy-out. and with the hb out you can inspect it for squeeze out. you can rent a hb puller from auto zone and other places too.
 

Adam95GT

New Member
Aug 14, 2006
2,564
3
0
Burlington, NJ
Apr 2, 2009
#6
  • Apr 2, 2009
  • #6
I see you got your pulleys i usually but a breaker bar on it and rest it on the ground and crank the car... im not recommending it though.... You can probably do it with the bolt outs.
 

deftsound

Please ask me how much my supercharger cost
Apr 6, 2004
945
1
39
Texas City TX
Apr 2, 2009
#7
  • Apr 2, 2009
  • #7
Adam95GT said:
I see you got your pulleys i usually but a breaker bar on it and rest it on the ground and crank the car... im not recommending it though.... You can probably do it with the bolt outs.
Click to expand...

Yea i got a good deal on them through corral, hmm i think im gonna just pull the HB, i don't see any other way...how does the hb puller work?

haha wait are you the adam i bought them off of from corral?
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
34
129
Apr 3, 2009
#8
  • Apr 3, 2009
  • #8
What will you thread the balancer puller into if the pulley is in place?

I've had pretty good luck with the Craftsman bolt removers. I didnt even know there was room to use them though.

If you haven't, use a lot of PB Blaster on the bolts (let them sit for hours after you douche them, and keep douching them).

For the rounded one, I dunno. Worst case you might have to grind the head off......
 

94-302-vert

Active Member
Aug 16, 2004
1,947
2
36
NE CT
Apr 3, 2009
#9
  • Apr 3, 2009
  • #9
I would try to heat them a bit with a torch then spray some pnetrant on it to cool it. Usually that will pull the penetrant in and break the bolt loose.
 

Adam95GT

New Member
Aug 14, 2006
2,564
3
0
Burlington, NJ
Apr 3, 2009
#10
  • Apr 3, 2009
  • #10
94-302-vert said:
I would try to heat them a bit with a torch then spray some pnetrant on it to cool it. Usually that will pull the penetrant in and break the bolt loose.
Click to expand...

PB blaster and map gas FTW
 

deftsound

Please ask me how much my supercharger cost
Apr 6, 2004
945
1
39
Texas City TX
Apr 3, 2009
#11
  • Apr 3, 2009
  • #11
ok well ive been dousing it with pb blaster all day and i got some really nice rounded bolt removers from sears so with a little luck/butane torch i think ill get them all off.
 

desertcox05

New Member
Oct 3, 2007
379
0
0
south atlanta
Apr 3, 2009
#12
  • Apr 3, 2009
  • #12
be careful with penatrant and fire.. if ya know what i mean. and righty tighty, lefty loosey
 

BlownFiveLiter

have car, will race....wait, it doesn't run
15 Year Member
Nov 29, 1999
3,133
18
108
Chicagoland
Apr 3, 2009
#13
  • Apr 3, 2009
  • #13
94-302-vert said:
I would try to heat them a bit with a torch then spray some pnetrant on it to cool it. Usually that will pull the penetrant in and break the bolt loose.
Click to expand...

desertcox05 said:
be careful with penatrant and fire.. if ya know what i mean. and righty tighty, lefty loosey
Click to expand...

I've had success using this method on multiple occasions. It'll make a very smokey mess, but won't start a fire, as long as the bolts aren't literally glowing red. Try using a propane torch instead of butane if possible. The propane will get the bolts hotter.

Moved to 94-95 Tech.
 

revhead347

Apparently my ex-husband made that mistake.
20+ Year Stangneter
Jun 14, 2004
9,300
1,641
214
Acworth, GA
Apr 3, 2009
#14
  • Apr 3, 2009
  • #14
Map gas is hotter than propane, but it might be a little too hot. If you have at least two oposing bolts out, you might condsider pulling the balancer off and taking it to a machine shop. That will save you a lot of suffering.

Kurt
 

deftsound

Please ask me how much my supercharger cost
Apr 6, 2004
945
1
39
Texas City TX
Apr 3, 2009
#15
  • Apr 3, 2009
  • #15
Well i finally got them all. The first three i used a propane torch and heated hte crap out of them and was able to get them off. The fourth one was a HUGE pita, first of all i rounded the bolt badly and no matter how much i heated it it would NOT break loose. So finally i just broke out the dremel and cut off the head, worked like a charm!
 
You must log in or register to reply here.

Similar threads

9
Milton Questions, 351 swap newedge
  • 996stang
  • Jul 20, 2025
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
1
Views
217
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Jan 25, 2026
Killer351w
K
0
V6 to V8 Swap info
  • 02_2v_Curtis
  • Jan 11, 2026
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
0
Views
703
1996 - 2004 SN95 Mustang -General/Talk- Jan 11, 2026
02_2v_Curtis
0
M
Progress Thread mnky99 2001 V6 evap core, ac compressor, heater core replacement
  • mnky99
  • Sep 5, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
1
Views
503
1996 - 2004 SN95 Mustang -General/Talk- Sep 5, 2025
mnky99
M
Engine No start issue AGAIN!
  • ucnhtmenow1
  • Sep 1, 2024
  • SN95 4.6L Mustang Tech
Replies
5
Views
938
SN95 4.6L Mustang Tech Sep 11, 2024
89ripper
Crank pulley bolts
  • rotorhead22
  • Mar 4, 2021
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
6
Views
2K
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Mar 6, 2021
rotorhead22
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 1994 - 1995 Specific Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?