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Home made cylinder head repair??

  • Thread starter Thread starter KillerKittyCat
  • Start date Start date Mar 23, 2004

KillerKittyCat

New Member
Aug 24, 2003
150
0
0
Hammer Down - Behind The Wheel
Mar 23, 2004
#1
  • Mar 23, 2004
  • #1
I have heard (rumor, legend, fantasy????) that cylinder heads can be fixed in your own garage. That one can rebuild a head without the assistance of a machine shop. That simple tools will do the same task.

I burned the #2 exhaust valve and finally located one from Clevite. (Early 289 non-rail rocker). I want to do as much on this car as I can without the assistance of experts. (Hands on stuff --- I still need input and experience from others)

Please input>>>>>>>>
 

allcarfan

The Answer Man
Founding Member
Apr 8, 2001
2,458
1
56
North Atlanta
Mar 23, 2004
#2
  • Mar 23, 2004
  • #2
Take it to the shop, pay the $25 to put a new valve in. If you burned your valve, the seat may have suffered some damage too. Its best to AT LEAST take it to the shop and let them check it out so you know EXACTLY what you need.
 

1320stang

Founding Member
Nov 13, 1998
4,329
23
89
Edmond, Oklahoma
Mar 23, 2004
#3
  • Mar 23, 2004
  • #3
For what it's worth... My brother-in-law bought a 351W/C6 out of a E-150 to put in his '82 F-100 that had a 300I6/4spd. I removed the heads, rented a valve spring compressor tool from O'Reilly's and took the heads apart. No burnt valves, but the stems of the intakes had a strange rock formation growing on them (lol!). But first, right after they were taken off, I used my 4" grinder and a knotted wire cup brush to clean the chambers up and the tops of the valves. After disassembly, I sprayed the ports with carb cleaner and brake cleaner and used old tooth brushes and small wire brushes to clean the ports out. Soaked the valves, springs, retainers, keepers, and lash caps in an old antifreeze jug with the side cut out (make great bolt bins too). I used gas (yes I know, wrong thing to use) outside on the driveway. (I've since bought a 40 gal parts washer that has 20 gallons of solvent in it). I bought a hand lapping kit and hand lapped the valves. Honed the cylinders and then bottle brush finished them (actually, my dad did this part as he had rebuilt several Chrysler engines we used in the oil field for water pumps and they were his hones and big azz drill, he also brought his ring filer and filed the rings, ain't dads great?), cleaned the pistons up (use a broken ring to clean out the ring gaps), put new bearings and gaskets in it, rebuilt the carb, and it fired right up. I built the shifter linkage for it (we swapped for a auto column, but there was no linkage) and an exhaust with glasspacks and away he went, happy about everything but the gas milage. Sold it to a high school kid who thought it sounded neat. I believe its still running around, although I'm not sure its on my budget rebuild (He had a little over $900 in the conversion including buying the running motor/tranny combo, which I think he gave $500-$600 for). This was about 7 years ago.
 

KillerKittyCat

New Member
Aug 24, 2003
150
0
0
Hammer Down - Behind The Wheel
Mar 23, 2004
#4
  • Mar 23, 2004
  • #4
Larry -- I love your Ark quote.

This is not brain surgury. Not building a 8.0 ghz computer system (BTW - silicon will melt at that speed - actually less than that)

Just take man made metal and make it work. That is all I am asking,
 

1320stang

Founding Member
Nov 13, 1998
4,329
23
89
Edmond, Oklahoma
Mar 23, 2004
#5
  • Mar 23, 2004
  • #5
I'd rent the spring removal tool from O'Reilly's, Auto Zone, or whatever local parts store rents tools (the kind you pay for the cost of the tools new, then they refund you're money when you return it at no fee, sorta loaning the tool) and remove the offending valve. Check the seat to see if it's burnt too, if it is, might as well stop there. If it's not, then you can probably hand lap them. Don't do what I did and forget to number the valves as to where they came from. You'll also need to check the new valve against the existing ones to see if it's been reground. Last of all, check the height to make sure it's a replacment valve.
 
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