JadeFalcon said:
I'm a big 5.0 guy, so the 2.3l's are new to me, every night I read up and try to get accomidated to how these motors respond to mods and what mods seem to be the most effective. Unlike 5.0's, no one around here has any experience with 2.3l's so everything I learn is from the internet and my own experience. I wasn't sure how the volvo intercooler was rated, Apparantly it sucks, and that will have to change.
You read everynight to learn ...under the cover of darkness, the way of the 4 banger! lol , your not alone. There really are not to many people out there who know anything about a 2.3, let alone a turbo 2.3.
2.3T's best "effective" mods are opening it up to breath (just like a 5.0 ;o). The head dont flow to well, and the most gains will be seen with opening it up. The harder you breathe on it, the more you want to open its ability to flow....Hence the Ported head, big vavles (only effective if ported right), a nice cam with good lift and duration.
The volvo intercooler is a good cheap-midrange intercooler...the surface area alone darfs most other junk yard pulls, not to mention its abundant. Its down side is its overall "flow" ability start to restrict it (rumor'd...home tested conclusion's from what i have seen). Some people have said the end tanks pop off (plastic..crimped on)...i havent seen that personally.
A power-stroke intercooler would be awesome, if i recall the demensions are to big to fit in a mustang, it has to be shortend (and the front core support modified a little)....im *guessing* it was Brantley who had the powerstroke? maybe he will pipe up.
Overall the volvo cooler is good...im using something similar (a Saab 9000) ..its just wider than the volvo one (still plastic end tanks). I plan on making 300+ by the end of this year with it...so its all about what you want your combo to be
mine is close to randy's...kinda

i set it up so *hopefully* i dont have to open it up anymore to do mods.
2.3 86 t/c block honed , re-ringed/bearing/seals. stock crank/rods/pistons.
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Pinto oval port head, ported & polished chambers, portmatched big valve's (1.89 intake 1.59 exhuast)
-Ranger cam-roller (someday a planned a-237)
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Ported E-6
Gutted/Ported/knifedged tall (pre-87-88) intake
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Computer-
La3 with Big vam +k-N filter
Boost-
Homemade boost controler
Stock (polished

) T3 (oil cooled)
2.5 inch IC piping
Saab 9000 IC
Kill list(worthy of saying anything about)
94 GT mustang
---- trick flow intake and full MAC exhuast(shorty- ProChamber-flow path catback)
200X? turbo Focus
---- not sure the specs...guy didnt stop and chat after his lesson
soon to come-----
Finish my nitrous-works install (just drill the dang hole in the intake for the foger!!)
wideband (hopefully next week's paycheck !!!!!)
kirban(or similar) AFPR
dreaming sometime end of this year...
Tubular header
MAYBE....a hybrid, i want over 300hp on my stock t3!