• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

NEED HELP, BROKE WIRE TAB ON FUEL PUMP

  • Thread starter Thread starter old_blue
  • Start date Start date Jun 18, 2006

old_blue

15 Year Member
Nov 3, 2003
1,783
282
124
Jun 18, 2006
#1
  • Jun 18, 2006
  • #1
I had the fuel pump out and I was conntecting the new fuel pump wires to the upper portion of the fuel pump assembly with solderless connectors and on the upper portion where it connects to the top broke. Looks like a tab that has a brass or copper rivet through it. ANyone have any ideas or have that upper portion of the assembly that they aren't using. Thanks. Just finished my 5 lug conversion and I would like to get it on the road again. Thanks in advance.
 

old_blue

15 Year Member
Nov 3, 2003
1,783
282
124
Jun 18, 2006
#2
  • Jun 18, 2006
  • #2
anyone?
 

83Mustang427TT

New Member
Jan 18, 2006
162
0
0
Jun 18, 2006
#3
  • Jun 18, 2006
  • #3
Get a new fuel pump is my only suggestion you dont want any sparks and nothing rigged up near gas ...if it sparks its done and so are you
 

old_blue

15 Year Member
Nov 3, 2003
1,783
282
124
Jun 19, 2006
#4
  • Jun 19, 2006
  • #4
it isn't on the fuel pump. it is on the upper portion of the assembly where it goes out the top of the tank. I ended up drilling out the connector and running a nut and bolt through there, where it will connect to the outside plug. Funny that you have to splice in the new pump though. I mean I am using solderless connectors and heat shrink but seems kinda funny that gas is all around these wires and connectors.
 

old_blue

15 Year Member
Nov 3, 2003
1,783
282
124
Jun 19, 2006
#5
  • Jun 19, 2006
  • #5
83mustang, I sent you a pm on that oilpan
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,813
234
Dublin GA
Jun 19, 2006
#6
  • Jun 19, 2006
  • #6
I soldered some new wires on the copper rivets & crimped new fasttabs (slide on quick connects) for the fuel pump. It works good, no problems.

I also have wondered about the slopply stock arrangement for the fuel pump wiring.
 

old_blue

15 Year Member
Nov 3, 2003
1,783
282
124
Jun 19, 2006
#7
  • Jun 19, 2006
  • #7
thanks jrichter, I already drilled it out and found a small screw and nut for it. My solder skills are so that I would have ended up soldering the two tabs together LOL!
 

83Mustang427TT

New Member
Jan 18, 2006
162
0
0
Jun 19, 2006
#8
  • Jun 19, 2006
  • #8
Lol Ok I thought you meant a tab on top of the pump itself...I would put a lil loctite on there to keep it well,tight there so you dont have to mess with it again .and it is dump that you use solderless connectors near gas fumes sometimes I wonder ,anyhow I got your PM and replied
 

old_blue

15 Year Member
Nov 3, 2003
1,783
282
124
Jun 19, 2006
#9
  • Jun 19, 2006
  • #9
I don't know. Makes me nervous though doing it that way I may have to just buy a new upper portion. I know my wife would feel better about it. the bolts on outside of the tank where it plugs into the power for the fuel pump look kinda close but that is on the oustide and should be ok. Anyone else know about splice those wires together like that. seems kinda dangerous but that is all the instructions say to do. No one else worry about those wires with the gas fumes. Someone once told me that it is almost impossible to ignite due to the fact that there is just too much fume build up in the tank and it just over powers the eletricity being that it is only 12v. Not sure if I agree with that.
 
You must log in or register to reply here.

Similar threads

M
01 mustang 3.8 fuel pressure issue
  • Mhaley2006
  • May 29, 2026
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
0
Views
100
1996 - 2004 SN95 Mustang -General/Talk- May 29, 2026
Mhaley2006
M
F
2004 Mustang GT – Fuel Pump Not Priming
  • Fayio
  • Apr 22, 2026
  • SN95 4.6L Mustang Tech
Replies
7
Views
244
SN95 4.6L Mustang Tech Apr 27, 2026
n0v8or
N
1999 Mustang GT - No Start- Need help understanding the fuel pump circuit and how it works
  • 99gtGuy
  • Nov 4, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
1
Views
503
1996 - 2004 SN95 Mustang -General/Talk- Nov 7, 2025
04newedge-
0
S
Fuel ‘88 GT Runs Rich Cold — Fixes Itself When I Unplug Sensors (ECT, MAF, O2, etc.)
  • Sufarry
  • Nov 6, 2025
  • Fox 5.0 Mustang Tech
Replies
12
Views
781
Fox 5.0 Mustang Tech Nov 9, 2025
Mustang5L5
B
'03 GT Fuel Pump/Pressure/Delivery Issue
  • Brodach
  • Oct 21, 2025
  • SN95 4.6L Mustang Tech
Replies
8
Views
875
SN95 4.6L Mustang Tech Oct 31, 2025
gkomo
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?