Need Help With Diagnosis

Computer will not go into diagnostic mode on 86-90 model 5.0 Mustangs

Disconnect the battery positive terminal before making any resistance checks.
The voltage drop in the ground cable will cause incorrect resistance readings.

How it is supposed to work:
The black/white wire (pin 46) is signal ground for the computer. It provides a dedicated ground for the EGR, Baro, ACT, ECT, & TPS sensors as well as the ground to put the computer into self test mode. If this ground is bad, none of the sensors mentioned will work properly. That will severely affect the car's performance. You will have hard starting, low power and drivability problems. Since it is a dedicated ground, it passes through the computer on its way to the computer main power ground that terminates at the battery pigtail ground. It should read less than 1.5 ohms when measured from anyplace on the engine harness with the battery pigtail ground as the other reference point for the ohmmeter probe.

What sometimes happens is that the test connector black/white wire gets jumpered to power which either burns up the wiring or burns the trace off the pc board inside the computer. That trace connects pins 46 to pins 40 & 60.

The STI (Self Test Input ) is jumpered to ground to put the computer into test mode. Jumpering it to power can produce unknown results, including damage to the computer. The ohm test simply verifies that there are no breaks in the wiring between the test connector and the computer input.

How to test the wiring :
With the power off, measure the resistance between the computer test ground (black/white wire) on the self test connector and battery ground. You should see less than 1.5 ohms.



If that check fails, remove the passenger side kick panel and disconnect the computer connector. There is a 10 MM bolt that holds it in place. Measure the resistance between the black/white wire and pin 46 on the computer wiring connector: it should be less than 1.5 ohms. More that 1.5 ohms is a wiring problem. If it reads 1.5 ohms or less, then the computer is suspect. On the computer, measure the resistance between pin 46 and pins 40 & 60: it should be less than 1.5 ohms. More that that and the computer’s internal ground has failed, and the computer needs to be repaired or replaced.

See http://www.stangnet.com/mustang-forums/749974-computer-issue.html#post7490537 for Joel5.0’s fix for the computer internal signal ground.

If the first ground check was good, there are other wires to check. Measure the resistance between the STI computer self test connector (red/white wire) and pin 48 on the computer main connector: it should be less than 1.5 ohms. More that 1.5 ohms is a wiring problem

The following is a view from the computer side of the computer wiring connector: it is for an A9L, A9P computer.




Diagram courtesy of Tmoss & Stang&2birds

Check out the diagram and notice all the places the black/white wire goes. Almost every sensor on the engine except the MAF is connected to it.



See the following website for some help from Tmoss (diagram designer) & Stang&2Birds
(website host) for help on 88-95 wiring http://www.veryuseful.com/mustang/tech/engine

See the graphic for the 10 pin connector circuit layout.






If it doesn't start after you fixed the computer problem, see below.
Cranks OK, but No Start Checklist for Fuel Injected 5.0 Mustangs model years 1986-1995

A word about this checklist before you start: it is arranged in a specific order to put the most likely failure items first. That will save you time, energy and money. Start at the top of the list and work your way down. Jumping around will possibly cause you to miss just what you need to see to find and fix the problem. Don’t skip any steps because the next step depends on the last step working correctly.

Revised 15-Sep-2014 to add temporarily bypassing the MSD box if it is present.

All text applies to all models unless stated otherwise.

Note: 94-95 specific changes are in red

1.) Remove push on connector (small red/blue wire) from starter solenoid and turn ignition switch to the Run position. Place car in neutral or Park and set the parking brake. Remove the coil wire from distributor & and hold it 3/8” away from the engine block. Jumper the screw to the big bolt on the starter solenoid that has the battery wire connected to it. You should get a nice fat blue spark.
Most of the items are electrical in nature, so a test light, or even better, a voltmeter, is helpful to be sure they have power to them.

No spark, possible failed items in order of their probability:
A.) MSD, Crane, or other ignition box if present - Bypass it and return to stock configuration if possible. Do this as a temporary measure to eliminate it as a possible problem source.
B.) PIP sensor in distributor. The PIP sensor supplies the timing pulse to trigger the TFI and injectors. A failing PIP sensor will sometimes let the engine start if the SPOUT is removed. See paragraph 5A – Using a noid light will tell if the PIP is working by flashing when the engine is cranking.
C.) TFI module: use a test light to check the TFI module. Place one lead of the test light on the red/green wire on the ignition coil connector and the other lead on the dark green/yellow wire on the ignition coil connector. If the TFI is working properly, the test light will flash when the engine is cranked using the ignition switch.
D.) Coil
E.) No EEC or computer power - EEC or computer relay failure
86-93 models only: EEC relay next to computer - look for 12 volts at the fuel injector red wires.
94-95 models only: EEC or PCM power relay in the constant control relay module. Look for 12 volts at the fuel injector red wires.
Both 86-93 and 94-95 models: No 12 volts with the ignition switch in the run position on the fuel injector red wires. The relay has failed or there is no power coming from the ignition switch. Make sure that there is 12 volts on the red/green wire on the coil before replacing the relay.
F.) No EEC or computer power - fuse or fuse link failure
86-93 models only: Fuse links in wiring harness - look for 12 volts at the fuel injector red wires. All the fuse links live in a bundle up near the starter solenoid. Look for a 20 gauge blue fuse link connected to 2 black/orange 14 gauge wires.
94-95 models only: 20 amp EEC fuse in the engine compartment fuse box. Look for 12 volts at the fuel injector red wires.
G.) Ignition switch - look for 12 volts at the ignition coil red/lt green wire. No 12 volts, blown fuse link or faulty ignition switch. Remove the plastic from around the ignition switch and look for 12 volts on the red/green wire on the ignition switch with it in the Run position. No 12 volts and the ignition switch is faulty. If 12 volts is present in the Run position at the ignition switch but not at the coil, then the fuse or fuse link is blown.
Note: fuses or fuse links blow for a reason. Don’t replace either a fuse or fuse link with one with a larger rating than stock. Doing so invites an electrical fire.
Ignition fuse links may be replaced with an inline fuse holder and 5 amp fuse for troubleshooting purposes.
94-95 models only: Check inside fuse panel for fuse #18 blown – 20 amp [fuse
H.) Missing or loose computer power ground. The computer has its own dedicated power ground that comes off the ground pigtail on the battery ground wire. Due to it's proximity to the battery, it may become corroded by acid fumes from the battery.
In 86-90 model cars, it is a black cylinder about 2 1/2" long by 1" diameter with a black/lt green wire.
In 91-95 model cars it is a black cylinder about 2 1/2" long by 1" diameter with a black/white wire.
You'll find it up next to the starter solenoid where the wire goes into the wiring harness
I.) Computer. Don’t replace the computer just because you don’t understand how it works. Computers seldom fail, it usually is a sensor or wiring problem that causes the problems.
J.) Bad or missing secondary power ground. It is located between the back of the intake manifold and the driver's side firewall. It supplies ground for the alternator, A/C compressor clutch and other electrical accessories such as the gauges.
K.) Engine fires briefly, but dies immediately when the key is released to the Run position. Crank the engine & when it fires off, pull the small push on connector (red/blue wire) off the starter relay (Looks like it is stuck on a screw). Hold the switch in the crank position: if it continues to run there is a problem with either the ignition switch or TFI module. Check for 12 volts at the red/green wire on the coil with the switch in the Run position. Good 12 volts, then replace the TFI. No 12 volts, replace the ignition switch.

Wiring Diagrams:

See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring Mustang FAQ - Engine Information Everyone should bookmark this site.

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 91-93 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/91-93_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 94-95 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/94-95_5.0_EEC_Wiring_Diagram.gif


AutoZone wiring diagrams: You can navigate to the diagrams yourself via Repair Info | AutoZone.com and select the car year, make, model and engine. That will enable you to bring up the wiring diagram for your particular car.

2.) Spark at coil wire, pull #1 plug wire off at the spark plug and check to see spark. No spark, possible failed items in order of their probability: [/b]
A.) Moisture inside distributor – remove cap, dry off & spray with WD40
B.) Distributor cap
C.) Rotor
D.) Spark Plug wires
E.) Coil weak or intermittent - you should see 3/8" fat blue spark with a good coil

3.) Spark at spark plug, but no start.
Next, get a can of starting fluid (ether) from your local auto parts store: costs a $1.30 or so. Then pull the air duct off at the throttle body elbow, open the throttle, and spray the ether in it. Reconnect the air duct and try to start the car. Do not try to start the car without reconnecting the air duct.

Two reasons:
1.) If it backfires, the chance for a serious fire is increased.
2.) On Mass Air cars, the computer needs to measure the MAF flow once the engine starts.
If it starts then, you have a fuel management issue. Continue the checklist with emphasis of fuel related items that follow. If it doesn’t, then it is a computer or timing issue: see Step 4.

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 2-4 seconds and shut off. To trick the fuel pump into running, find the EEC test connector and jump the connector in the Upper RH corner to ground. The EEC connector is near the wiper motor and LH hood hinge.



If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the Schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. Beware of fire hazard when you do this. In a pinch, you can use a tire pressure gauge to measure the fuel pressure. It may not be completely accurate, but you will have some clue as to how much pressure you have. If you have any doubts about having sufficient fuel flow/pressure, rent a fuel pressure test gauge from the auto parts store. That will tell you for sure if you have adequate fuel pressure.


4.) No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – Coupe & hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) 86-90 models only: Blown fuse link in wiring harness. Look for 12 volts at the Orange/Lt Blue wire on the fuel pump relay.
91-93 models only Blown fuse link in wiring harness. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
The fuse links for all model years 86-93 live in the wiring harness near the starter solenoid.
94-95 models only: 20 amp fuel pump fuse in the engine compartment fuse box. Look for 12 volts at the Dark green/yellow wire on the constant control relay module.
F.) Engine seem to load up on fuel and may have black smoke at the tailpipe. Fuel pressure regulator failed. Remove the vacuum line from the regulator and inspect for fuel escaping while the pump is running. If fuel is coming out the vacuum port, the regulator has failed. Check the regulator vacuum line for fuel too. Disconnect it from the engine and blow air though it. If you find gas, the regulator has failed.

5.) Fuel pressure OK, the injectors are not firing.
A.) The PIP sensor in the distributor tells the computer when to fire the injectors. A failing PIP sensor will sometimes let the engine start if the SPOUT is removed.
A noid light available from any auto parts store, is one way to test the injector circuit to see if the injectors are firing. The noid light plugs into the fuel injector harness in place of any easily accessible injector. Plug it in and try to start the engine: it will flash if the injector is firing.

I like to use an old injector with compressed air applied to the injector where the fuel rail would normally connect. I hook the whole thing up, apply compressed air to the injector and stick it in a paper cup of soapy water. When the engine cranks with the ignition switch on, if the injector fires, it makes bubbles. Cheap if you have the stuff laying around, and works good too.
B.) Pull an injector wire connector off and look for 12 volts on the red wire when the ignition switch is on.
C.) No power, then look for problems with the 10 pin connecter (salt & pepper shakers at the rear of the upper manifold).

See the graphic for the 10 pin connector circuit layout.

The injector power pin is the VPWR pin in the black 10 pin connector.

D.) No power and the 10 pin connections are good: look for broken wiring between the orange/black wire on the EEC relay and the red wire for the 10 pin connectors.
E.) TPS voltage exceeds 3.7 volts with the throttle closed. This will shut off the injectors, since the computer uses this strategy to clear a flooded engine. Use a DVM, a pair of safety pins, and probe the black/white and green wires to measure the TPS voltage.
On a 94-95 Mustang, probe the black/white and grey/white wires to measure the TPS voltage.
It should be .5-.1.0 volts with the key on, engine not running. Note that if the black/white wire (signal ground) has a bad connection, you will get some strange readings. Make a second measurement using the battery post as the ground to eliminate any ground problems. If the readings are different by more than 5%, you may have a high resistance condition in the black/white signal ground circuit.

6.) Spark & fuel pressure OK.
A.) Failed IAB or improperly set base idle (no airflow to start engine). Press the throttle ¼ way down and try to start the car. See the "Surging Idle Checklist for help with all your idle/stall problems.
B.) Failed computer (not very likely)
C.) Engine ignition or cam timing off: only likely if the engine has been worked on recently. If you removed the distributor, there is a good probability that you installed it 180 degrees out of time.
D.) Firing order off: HO & 351 use a different firing order from the non HO engines.
HO & 351W 1-3-7-2-6-5-4-8
Non HO 1-5-4-2-6-3-7-8
E.) No start when hot - Press the throttle to the floor & try starting it, if you get this far. If it starts, replace the ECT.
F. ) Engine that has had the heads off or valves adjusted. Do a compression test to make sure the valves are not adjusted too tight. You should have a minimum of 90 PSI on a cold engine.

i'm surprised the car runs with 36lb injectors.

mikestang63 said:

i'm surprised the car runs with 36lb injectors.

Click to expand...

It will run - until the boost level rises very much above atmospheric pressure...

Some more on the subject of fuel pressure...

How the fuel pressure regulator works

Revised 5-Jan-2014 to add how to set fuel pressure,

Step 1.) Check fuel pressure:
The local auto parts store may rent or loan a fuel pressure test gauge if you don't have one.
Disconnect the vacuum line from the fuel pressure regulator. Check it for evidence of fuel present in the line by removing it and blowing air through it. If you find fuel, the fuel pressure regulator has failed. Reinstall the line; leave the fuel pressure regulator end of the vacuum line disconnected. Then cap or plug the open end of the vacuum line and us-mg6.mail.yahoo.com/stow it out of the way.
Connect the fuel pressure test gauge to the Schrader port located just behind the alternator.
Turn the ignition switch on & start the engine. Observe the pressure: you should see 37-41 PSI at idle.
Turn the ignition off; reconnect the vacuum line to the fuel pressure regulator. Then disconnect the fuel pressure test gauge. Watch out for squirting gas when you do this.

Step 2 .) How the fuel pressure regulator works
The fuel pressure regulator in 5.0 pushrod Mustangs is a shunt regulator that works in parallel with the fuel injection system. The regulator bypasses fuel back to the tank to maintain a constant 39 PSI to the injector tips. A constant pressure insures that the computer will always have the same flow rate to base its calculations on.

The 39 PSI pressure is measured at 29.92 inches of atmospheric pressure to get the proper flow rate. But the pressure inside the intake manifold may be higher or lower than the atmospheric pressure outside the intake manifold. These differences would cause the flow rate to change and mess up the computer’s air/fuel calculations.

As the vacuum inside the intake manifold increases, the effective pressure at the injector tips increases. Conversely, as vacuum inside the manifold decreases, the effective pressure at the injector tip decreases.

Some math to illustrate the effect:
39 PSI at 20” of vacuum inside the manifold works out to be 49 PSI,
since the 20 “ vacuum/2 = 10 PSI that you add to the base fuel pressure.
That gives you 49 PSI at the injector tip.

39 PSI at 5” of vacuum inside the manifold works out to be 41.5 PSI,
Since 5” vacuum/2 = 2.5 PSI that you add to the base fuel pressure
That gives you 41.5 PSI at the injector tip

39 PSI with 10 lbs of boost inside the manifold works out to be 29 PSI.
That gives you 29 PSI at the injector tip

That reduces the flow rate and explains the need for higher pressures on engines with pressurized induction or larger size injectors to compensate.

Since intake manifold vacuum and pressure plays havoc with the pressure at the injector tips, what has to be done to get it back in the magic 39 PSI range? That’s where vacuum applied to the back side of the fuel pressure regulator comes in. Remember this: unless you have some really poorly designed or trick plumbing, vacuum is the same throughout the engine’s vacuum system.

Apply 20” of vacuum to the back of the regulator and the 49 PSI pump pressure with 20” of vacuum at the injector tips drops to 39 PSI.

Apply 5” of vacuum to the back of the regulator and the 41.5 PSI pump pressure with 5” of vacuum at the injector tips drops to 39 PSI.

Here’s another side effect: apply 10 PSI boost pressure to the back of the regulator and the normal 39 PSI at the injector tips increases to 49 PSI. That overcomes the 10 PSI in the intake manifold to give you 39 PSI at the injector tips. Pretty clever of these engineers to use intake manifold vacuum and pressure that way.

Simply stated, intake manifold vacuum adds to the effective fuel pressure at the injector tips. Apply the same vacuum to the back side of the fuel pressure regulator, and everything balances out. Add pressure to the intake manifold and the effective fuel pressure at the injector tip decreases. Apply the same pressure to the back side of the fuel pressure regulator, and everything balances out.

Now you know why to disconnect the vacuum when making fuel pressure measurements.

Cobra42898 said:

I like the FPR explanation, but one thing needs correction. Under vacuum, the fuel pressure output will be lower than 39 psi, and in boost it will be higher than 39 psi. A car under 10psi boost with 29 psi fuel pressure = kaboom. The term is delta fuel pressure, and it means the difference between manifold pressure and fuel pressure. It doesn't matter what the pressures are, as long as the delta is correct. This is why we change fuel filters, because it might flow fine at idle/low rpms, but at WOT/high rpms the clogged line can't flow enough to keep the delta pressure up and leans out the mixture. This is also why it's bad to have a FPR without a vacuum line attached (unless you're testing the fuel system). Tom

Click to expand...

Go back and reread the Tech note. It seems that you saw the 29 PSI and the word boost in the same paragraph and quit reading. This is a lot more that you either didn’t read or understand. "The regulator bypasses fuel back to the tank to maintain a constant 39 PSI to the injector tips.... The 39 PSI pressure is measured at 29.92 inches {or 14.7 PSI} of atmospheric pressure to get the proper flow rate. "

The key thing to keep in mind is the term effective pressure

As the pressure inside the intake manifold changes so does the effective fuel pressure at the injector tips. Less than 14.7 PSI in the intake manifold increases the effective fuel pressure. Greater than 14.7 PSI the intake manifold decreases the effective fuel pressure. Now that we know that vacuum or pressure changes the effective pressure at the injector tips, let's proceed onward.

I'm going to introduce a new term PISD. That stands for Pounds per Square Inch Differential. The proper definition is:

"The difference in pressure between two points in a fluid-flow system, measured in pounds per square inch. Abbreviated PSID or psid" (McGraw-Hill Dictionary of Scientific & Technical Terms, 6E, Copyright © 2003 by The McGraw-Hill Companies, Inc.).

The term PSID perfectly describes the situation we have here. In order to preserve the injector flow characteristics, we need to maintain the 39 PSID at the injector tips. That is done by applying pressure or vacuum to the back of the fuel pressure regulator. Pressure applied to the fuel pressure regulator increases the fuel pressure. Vacuum applied to the fuel pressure regulator decreases the fuel pressure. Keep that in mind along with the idea of effective pressure or PSID and you will have a better understanding.

When you connect a pressure gauge to the fuel pressure regulator, you are seeing PSIG. That letter "G" needs some explanation, so I will borrow a very good explanation from https://www.quora.com/Air-Pressure/What-is-the-difference-between-the-units-psi-and-psig
Kim Aaron, Spacecraft Mechanical Engineer writes
When you stick a pressure gage on the valve stem of a tire on a car or a bicycle, the needle is reading the pressure difference between the air inside the tire and the air outside the tire. That's called gage pressure. The units of psig (pounds per square inch, gage) remind us that we are talking about this *difference* in pressure. The absolute air pressure at sea level is about 14.7 psi. Suppose the air pressure in your car tire is 30 psig. Then the absolute pressure inside is 30+14.7 = 44.7 psi. Sometimes, we write that as 44.7 psia (pounds per square inch, absolute) to remind us we are talking about an absolute pressure. In either case, we could just use psi. It just helps avoid confusion to use the psig or psia as appropriate to be clear which we are talking about.