I have a 66 coupe and I want to swap out the stock axel and replace it with a 8"inch from a V8. What are my options for the axel swap? I want to do it with little modifications?
Ford Rear Dimensions
by Dave_C and the Fordnatics mailing list.
Here is a list of rear ends that I picked up some time ago on the Fordnatics mailing list.
These measurements are from flange to flange. Subtract 5" for bare housing length.
65-66 Mustang 57.25 inches
67-70 Mustang 59.25 inches
71-73 Mustang 61.25 inches
77-81 Versailles 58.50 inches
74 Maverick 8" 56.50 inches
75 Mustang II 8" 57.00 inches
67-73 Mustang, Torino, Ranchero, Fairlane 9" 59.25 inches to 61.25 inches
57-59 Ranchero and station wagon rears, 57.25 inches
66-77 Bronco 9", 58 inches
77-81 Granada/Versailles, 58 inches
67-71 Comet, Cougar, Mustang, Fairlane, 59.25 inches
71-73 Mustang, 61.25 inches
64 Falcon 58 inches
67 Cougar 60 inches
67 Fairlane 63.50 inches (coil springs)
72 Ford Van 3/4 ton 68 inches
73-86 65.25 inches
57-59 Ranchero and station wagon 57.25 iches (narrowest 9" housing)
66-77 Bronco 58 inches but has 5-on-5 1/2 inch diameter bolt circle
67-73 Torinos, Rancheros, Fairlanes 59.25 inches or 61.25 inches
67-71 Comets, Cougars, Fairlanes 59.25 inches
Where to find the 9" rear axle
67-73 medium and big block Mustangs and Cougars
66-71 Fairlanes, Torinos, Montegos, Comets, and other Ford intermediates
with big blocks
57-59 V8 Fords and Mercurys
77-81 Lincoln Versailles & Trucks
Type of 9" axle housings
67-73 Mustang/Cougar - light duty, thinnest housing material, small axle
bearings, 28 and 31 splines
57-68 passenger car and 1/2 ton truck - medium duty, stronger than Mustang
type, 28 and 31 splines
Ranchero/Torino - heavy duty thick wall housing, 3.25 inch diameter axle
tubes with flat tops
69-77 Galaxies (coils), Lincolns (coils), and late pickups (leaf)- 3.25
inch diameter all the way to the backing plate, coil housings have upper
control arm mount
How to recognize 9" housing centers
57 - no dimples, flat center band up the center of the rear cover, bottom
drain plug
58-59 - two dimples on back of housing, flat center band, some had drain holes
60-67 - two dimples, flat center band, oil level hole in back cover
63-77 Lincoln, LTD, Thunderbirds had 9.375 inch centers, housings were cut
away at the gasket surface for ring gear clearance, one curved rib at the front
top portion of differential. Strong, but no gears.
Types of 9" Axles
28 spline axles cannot be shortened and resplined (they're tapered)
Some can: 69-73 Mustang and Cougars have a straight 28 spline axle.
72 and earlier 31 spline axles have the ability to be shortened
73 and later 9" (big cars) have a 5-on-5 bolt circle and the axles cannot be
shortened
67-73 Mustang axles identified by wheel flange:
oval hole - 28 splines two large holes and counter sunk center - 31 splines