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newbie needs electrical help please!

  • Thread starter Thread starter 1983Bronco
  • Start date Start date Jul 3, 2005
1

1983Bronco

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HELP! I'm new here to the forum and I've got a problem. I just purchased a 1990 Ford Mustang 5.0 5 speed. I bought the car not running(smart eh!), figured I could get it going. Starter and solenoid were bad. Got it to turn over. Then it would turn over without the key in ignition. Replaced ignition switch and also put a push button starter to activate the solenoid starter control. So noe it turns over fine, good compression. Now I have two problems, first of all no gas, so for the moment I hotwired the fuel pump. Now I have no spark or an eratic spark. I checked the timing it was good. So now what. I have =power going to the coil and the distributer with the ignition swith in the run position. Could the computer be bad, which would explain the fuel pump problem as well. Inertia switch and fuel pump rely are good. Voltage at fuel pump harness was only 5 volts. When I jumped the fuel pump with 12 volts it runs fine.

Anyway this is driving me nuts. I don't understand why I can't get spark if there is power to the coil(new) and the distributer, why there is no spark
PLEASE HELP!!!!!
 

hllon4whls

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#2
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Welcome. There are many good resources on this board.

I think the first place for you to start is to get your codes read.

Take at these two threads that I found by using the search feature.

http://forums.stangnet.com/showthread.php?t=556381
http://forums.stangnet.com/showthread.php?t=560182
 

jrichker

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Cranks OK, but No Start Checklist for Fuel Injected Mustangs

1.) Remove push on connector from starter solenoid and turn ignition switch on. Place car in neutral or Park. Remove coil wire from distributor & and hold 3/8” away from engine block. Jumper the screw to the big bolt on the starter solenoid that has the battery wire connected to it. You should get a nice fat blue spark.
Most of the items are electrical in nature, so a test light, or even better, a voltmeter, is helpful to be sure they have power to them.
No spark, possible failed items in order of their probability:
A.) MSD or Crane ignition box if so equipped
B.) Coil
C.) TFI module
D.) PIP sensor in distributor
E.) ECC relay next to computer - look for 12 volts at the fuel injector red wires
F.) Fuse links in wiring harness - look for 12 volts at the fuel injector red wires. All the fuse links live in a bundle up near the starter solenoid.
G.) Ignition switch - look for 12 volts at the ignition coil red/lt green wire.
H.) Computer

See the following links for wiring diagrams...

http://www.autozone.com/servlet/UiB..._us/0900823d/80/16/71/3c/0900823d8016713c.jsp for 79-88 model cars

http://www.autozone.com/servlet/UiB..._us/0900823d/80/19/59/5a/0900823d8019595a.jsp for 89-93 model cars

http://www.autozone.com/servlet/UiB..._us/0900823d/80/1d/db/3c/0900823d801ddb3c.jsp for 94-98 model cars


2.) Spark at coil wire, pull #1 plug wire off at the spark plug and check to see spark. No spark, possible failed items in order of their probability:
A.) Moisture inside distributor – remove cap, dry off & spray with WD40
B.) Distributor cap
C.) Rotor
D.) Spark Plug wires
E.) Coil weak or intermittent - you should see 3/8" fat blue spark with a good coil

3.) Spark at spark plug, but no start.
Next, get a can of starting fluid (ether) from your local auto parts store: costs a $1.30 or so. Then pull the air duct off at the throttle body elbow, open the throttle, and spray the ether in it. Reconnect the air duct and try to start the car. Do not try to start the car without reconnecting the air duct.
Two reasons:
1.) If it backfires, the chance for a serious fire is increased.
2.) On Mass Air cars, the computer needs to measure the MAF flow once the engine starts.
If it starts then, you have a fuel management issue. Continue the checklist with emphasis of fuel related items that follow. If it doesn’t, then it is a computer or timing issue: see Step 4.

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 5-20 seconds and shut off. To trick the fuel pump into running, find the ECC test connector and jump the connector in the lower RH corner to ground. See http://www.mustangworks.com/article...c-iv_codes.html for a description of the test connector. If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. Beware of fire hazard when you do this. In pinch you can use a tire pressure gauge to measure the fuel pressure. It may not be completely accurate, but you will have some clue as to how much pressure you have.

No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – Coupe & hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) Blown fuse link in wiring harness. Look for 12 volts at the Orange/Lt Blue wire on the fuel pump relay. The fuse links live in the wiring harness near the starter solenoid.
F.) Fuel pressure regulator failed. Remove vacuum line from regulator and inspect for fuel escaping while pump is running.

Fuel pressure OK, the injectors are not firing.

A.) A Noid light available from Autozone, is one way to test the injector wiring.
B.) I like to use an old injector with compressed air applied to the injector where the fuel rail would normally connect. I hook the whole thing up, apply compressed air to the injector and stick it in a paper cup of soapy water. When the engine cranks with the ignition switch on, if the injector fires, it makes bubbles. Cheap if you have the stuff laying around, and works good too.

a.) Pull an injector wire connector off and look for 12 volts on the red wire when the ignition switch is on.
b.) No power, then look for problems with the 10 pin connecter (salt & pepper shakers at the rear of the upper manifold).
c.) No power and the 10 pin connections are good: look for broken wiring between the orange/black wire on the ECC relay and the red wire for the 10 pin connectors.


4.) Spark & fuel pressure OK.

A.) Failed IAB (no airflow to start engine). Press the throttle ¼ way down and try to start the car.
B.) Failed computer (not very likely)
C.) Engine ignition or cam timing off: only likely if the engine has been worked on recently).
D.) Firing order off: HO & 351 use a different firing order from the non HO engines.
HO & 351W 1-3-7-2-6-5-4-8
Non HO 1-5-4-2-6-3-7-8
E.) No start when hot - Press the throttle to the floor & try starting it if you get this far. If it starts, replace the ECT.
 
K

kystang1889

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  • Jul 3, 2005
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Are you throwing any codes?
also re check your timing and replace cap n rotor
 
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1983Bronco

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hey guys, thanks for the info,
I just put a new ignition module on and hot wired the fuel pump. Car runs for about 1 0r 2 seconds then dies. Almost like something is killing the spark. Looked for an alarm but could not find one. I get the same result using starter fluid. Runs for 1 or 2 seconds then dies. Does that info help any. Thanks again.

Brad
 
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1983Bronco

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just checked fusible links near solenoid, they are ok, still no spark, also voltage at fuel pump when ign. is on is 8.2 volts. Also pulled an injector wire off, 3 volts when switch is on. Someone said something about a relay for the computer, where is that located? Thanks Brad
 

jrichker

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The ECC power relay is located on top of the computer. The computer lives under the passenger side kick panel. You may find that it is necessary to remove the driver's side dash speaker to gain access to the ECC power relay.
 
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1983Bronco

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Got the relay out, when I called Advance auto to get an ECC relay, they act like I speaking German, is it called anything else, or is there a part # you may know. Thanks again

Brad
 

HISSIN50

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There are some serious voltage drop issues happening here. As a temp means, I might use a jumper/helper battery and use jumper cables to assist as extra grounds, in case you have dirty grounds.
Have you determined if you have spark after it dies?
Good luck.
 
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1983Bronco

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ok this officially sucks, replaced the computer and the ecc relay still doing the same crap, I thought since I was having serious voltage drops all around that the problem was the computer giving bad grounds, obviously this wasn't the case. Can anybody think of anything else. This is really starting to piss me off. Thanks again
 
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1983Bronco

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update, still no spark. If I put a jumper wire between the two large terminals on the fuel pump relay it runs the fuel pump. Don't know if this helps? Thanks
Brad
 

jrichker

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Hissi50 said:
There are some serious voltage drop issues happening here. As a temp means, I might use a jumper/helper battery and use jumper cables to assist as extra grounds, in case you have dirty grounds.
Have you determined if you have spark after it dies?
Good luck.
Click to expand...

Use the process described in this tech note to check fuse links and grounds.

Voltage drop testing of grounds.
A voltmeter is handy if you are familiar with how to use it to find bad connections. Measure the voltage drop across a connection: more than .5 volts across a connection indicates a problem.
See http://www.fluke.com/application_notes/automotive/circuit.asp?AGID=1&SID=103 for help


Use a Digital Volt Meter (DVM) to measure the voltage drop across a connection or wire. Adding length to the test leads may be required, and does not affect the accuracy of the test. Use 18-20 gauge wire for the test leads if you have to lengthen them.
1.) Most grounds use the negative battery post as their starting point.
2.) The voltage will be small if the ground is good: less voltage drop = better connection.
3.) Be sure that the power to the circuit is on, and the circuit is being used in its normal manner. For instance, if it is a light circuit, the lights on that circuit should be powered on.
4.) To measure grounds, place one DVM lead on the battery negative post and the other on the wire or connector that goes to ground. Place the other DVM lead on the wire or connection you want to test.
5.) Read the voltage drop: Light duty circuits (1-5 amps) should show .1-.25 volts. Medium duty circuits (6-25 amps) should show .25-.5 volts. Heavy duty circuits (26 amps up) should show .5-.75 volt drop. A voltage drop lower that spec is always acceptable.
 

HISSIN50

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Originally Posted by Hissi50

Joe, What did I do? That is actually pretty funny.
 

jrichker

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HISSIN50 said:
Originally Posted by Hissi50

Joe, What did I do? That is actually pretty funny.
Click to expand...
That's what happens when I don't use spell check...
 

HISSIN50

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jrichker said:
That's what happens when I don't use spell check...
Click to expand...
Freud might say otherwise. J/K

I still think it is funny and probably apropos.
 

Zero_chance

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If it runs for a couple seconds, might want to try turning it over by hand until the timing pointer is at TDC and then see where the number one piston is with a straw or something similar. Might be timing as well as other problems. If it kept turning over without the key then the starter solenoid was hanging up. Whack it and it usually releases. Hell at this point you might wanna ask for your money back...
 

bgjohnson

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have you checked the fuel pump relay? i had a friend where his car sat for a really long time and we were only getting 7 volts at the pump. turned out the fuel pump relay had a high resistance in it due to corrosion on the contact points in the relay. what might be happening is once it the pump primes and it runs for about 2 sec, the pump cannot keep up with pressure due to low voltage at the pump. i think there is another relay under the drivers seat.
 
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