question about head lights

[mattstang91]

i am restoring a 68 mustang hardtop coupe. the original head light buckets or fender extensions as some call it are cracked and have peices broken off of them. are there any ways to fix them eg: welding, fiberglas, etc. what are they made out of. it does not seem to be steel, maybe aluminum. any help and information would be greatly appreciated.
thanks
matt

 

[mustangracer]

The metal is generally referred to as "pot metal" It's a zinc based alloy, doesn't mig/tig weld and is hard to braze.

Eastwood Products has a kit specifically for brazing/repair of pot metal...

 

[GaPonyFarm]

That pot metal is very difficult to repair, at least in any permanent way. I'd get some aftermarket pieces and work with those, even though they're notorious for not fitting well...

 

[mattstang91]

thanks for the information guys!!!!!!

What is a good company to go with for after market peices at a decent price. does anyone cell just the fender extension and not the whole kit. I have seen assemblies with original parts but for earlier years not for 67 and 68 years. does anyone make an original set.
thanks again
matt

 

[mattstang91]

one other thing. ha mustangracer what is the website address for eastwood products. i will check it out
thanks
matt

 

[HistoricMustang]

Yep, go with the after market parts if you can't find originals in good shape. No success in trying to weld, etc.

HistoricMustang
www.historicmustang.com

 

[v8stang67]

You can try using some JB-weld or quick steel to fix them if you still have the original pieces. I repaired some cracks and broken tabs on mine and its still holding up. I don't drive it much though, so that might be a consideration. I would think that eventually it will start to crack or maybe even come off all together.

 

[HistoricMustang]

JB-weld is good stuff. I have had to use it a time or two at the track as a temporary fix. Try it out and see if it holds up. It might just work for you.

HistoricMustang
www.historicmustang.com