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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
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T5 rebuild kit

  • Thread starter Thread starter 1991GreeNLX
  • Start date Start date Oct 19, 2004

1991GreeNLX

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Jul 2, 2004
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Oct 19, 2004
#1
  • Oct 19, 2004
  • #1
were did yall but your rebuild kit from and how much????
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
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Oct 19, 2004
#2
  • Oct 19, 2004
  • #2
many use D&D or Hanlon.
good luck.
 

tmoss

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Oct 19, 2004
#3
  • Oct 19, 2004
  • #3
D&D kit

Hanlon video on rebuilding
 

1991GreeNLX

New Member
Jul 2, 2004
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Houston TX
Oct 19, 2004
#4
  • Oct 19, 2004
  • #4
thanx for the help ill check it out
 

1991GreeNLX

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Jul 2, 2004
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Oct 19, 2004
#5
  • Oct 19, 2004
  • #5
website please
 
V

v8only

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#6
  • Oct 19, 2004
  • #6
www.hanlonmotorsports.com

i paid a little over $200 with the video and an extra bearing.
 
9

90pony302

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Mar 16, 2004
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Oct 19, 2004
#7
  • Oct 19, 2004
  • #7
take a look at this before you decide.... http://www.5speeds.com/t5/gforce.html ....thats g-force's new t-five kit thinking of using it next time the t-5 burns up.
 
J

JesseR

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May 18, 2004
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#8
  • Oct 19, 2004
  • #8
can a novice actually take on the task of a rebuild?
 

tmoss

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Oct 19, 2004
#9
  • Oct 19, 2004
  • #9
JesseR said:
can a novice actually take on the task of a rebuild?
Click to expand...

Absolutely, but get the video first so you can see what tools you'll need.
 

jrichker

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#10
  • Oct 19, 2004
  • #10
I don't know how you feel about the DYI thing when it comes to gears, some people don't like the idea of working on transmissions. If the DYI transmission fix idea isn't something that you would rather leave to someone else, here are some resources:

See http://www.ttcautomotive.com/English/onlineorder/product.asp to download a FREE service manual for T5 or Tremec 3550
You will need the Adobe Acrobat viewer which is also a free download – http://www.adobe.com/products/acrobat/readstep2.html

See http://www.hanlonmotorsports.com/ or http://www.ddperformance.com/index2.htm for parts

A T5 rebuild kit with syncros, bearings and other small parts costs about $160. It does not include any gears or shafts.

http://cartapes.com also has a video on how to rebuild your T5 or Tremec. It costs less than $20, and is worth every penny of it.

I did a Tremec 3550 rebuild, and it wasn't that difficult. The video was an immense help, and I would recommend viewing it. At $20, it will give you an opportunity to look and decide for yourself if you think that it is something you want to try to do.

You will also need a magnetic base and dial indicator to measure the endplay ($20-$40). http://www1.mscdirect.com/CGI/NNPDFF?PMPAGE=1290&PARTPG=NNLMK32

The tricky part is that you will need some shims to adjust the endplay in the two shafts: the new bearings will change the clearance. There is no way of telling what it will be until you get to the point that it is time to measure and check the clearances. Halon has the individual shims if you can wait for them. If you can't afford the wait, the auto parts store can sell you some shim stock and you can make your own, or have a machine shop make them for you. The shim stock comes in brass (easy to cut) and steel, in varying thicknesses. That's where the dial indicator & base come in - there is no way to get the clearance right without it.

Getting the car jacked up high enough to get the trans jack in and out from under the car was somewhat challenging. Since I didn't have a helper, getting the trans out of the car and back it was one of the more difficult things about the job. I built a trans jack out of 2x6's, some angle iron and a $25 floor jack. If I hadn't done that, I would have needed a helper or to rent a commercial trans jack. At 100+ pounds the Tremec 3550 was far too heavy for me to lift by myself.
 
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