• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Why are the front of the floorpans so susceptible to rust?

  • Thread starter Thread starter RacEoHolic330
  • Start date Start date Jan 16, 2011

RacEoHolic330

I like to dress like a pretty girl
15 Year Member
Mar 4, 2003
4,014
1,698
203
Allentown, PA
www.cardomain.com
Jan 16, 2011
#1
  • Jan 16, 2011
  • #1
I'm in the process of tearing my car down to the body to do a complete rebuild, and the only rust on the car I found was in both of the footwells on the driver and passenger side. It's the area where the floorpan meets the firewall. The rust is pretty bad. I can almost pass my whole hand straight through both of the holes between the pan and firewall.

Why so much rust just in these spots? Is is simply due to water collecting in that area from wet shoes in the rain and snow? It certainly sucks though, that's for sure.

Any tips for repairing this? I can weld, but I wasn't sure on the gauge of metal to use. The pans aren't too thick, but the firewall seems thicker. 18ga?
 

robo

Member
Jan 2, 2004
132
0
16
56
cleveland ohio
Jan 16, 2011
#2
  • Jan 16, 2011
  • #2
salty water off shoes is my thought. is it a northern car where they used salt?

also there is a seam there where junk gets caught from beneath.

if you are doing a complete rebuild it should be a relatively easy repair.
 

RacEoHolic330

I like to dress like a pretty girl
15 Year Member
Mar 4, 2003
4,014
1,698
203
Allentown, PA
www.cardomain.com
Jan 16, 2011
#3
  • Jan 16, 2011
  • #3
Yep. It's been in the northeast throughout its whole life. I did notice that seam you mentioned. It's right under the firewall and there was probably 5lbs of road debris (and rust) caught in the small area. I can see how water could just sit in there and eat away at everything. Thank you Ford.
 
You must log in or register to reply here.

Similar threads

Timing Cover/harmonic Balancer Removal And Replacement
  • jrichker
  • May 28, 2017
  • Fox 5.0 Mustang Tech
Replies
1
Views
16K
Fox 5.0 Mustang Tech Jul 6, 2024
Noobz347
Install '87-'95 Heads, Cam, Intake Install
  • 5spd GT
  • Sep 25, 2013
  • Resource Discussion Forum
Replies
3
Views
11K
Resource Discussion Forum Sep 26, 2013
Gearbanger 101
B
  • Locked
Expired 00/03 Cobra Clone Fully Built Street/track Monster Kenne Bell
  • BOSS GT
  • Aug 20, 2013
  • SN95 Mustangs For Sale (1994-04)
Replies
4
Views
12K
SN95 Mustangs For Sale (1994-04) Oct 29, 2013
BOSS GT
B
W
-Classic-Fit Big Pony Polo shopping online
  • wvowor09
  • Mar 15, 2011
  • Regional Forums and Event Information
Replies
0
Views
2K
Regional Forums and Event Information Mar 15, 2011
wvowor09
W
Gear Replacement How To, Like it?
  • R.J.
  • May 22, 2010
  • SN95 4.6L Mustang Tech
Replies
5
Views
1K
SN95 4.6L Mustang Tech May 23, 2010
R.J.
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?