• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

.030 over, too much?

  • Thread starter Thread starter SaleenGT2001
  • Start date Start date Jan 3, 2007

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#1
  • Jan 3, 2007
  • #1
the block i have right now is .020 over. i was going to go .030 over to make sure it is clean, but i was talking to the owner of a local speed shop today and he told me nnot to go .030 over. he said the cylinder walls would be too thin. does anyone have any experiance with this? i would just buy a new block but he told me the romeo blocks are not available right now.
 

mrvax

Stay thirsty my friends
Founding Member
Nov 29, 1999
5,225
3
79
SN Moderator: Orlando, Fl.
Jan 3, 2007
#2
  • Jan 3, 2007
  • #2
Does the walls look damaged? If it's nothing major, why not just hone them. That will clean them up.
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#3
  • Jan 3, 2007
  • #3
they dont look damaged, but then again i am not a machineist ( i think thats the word)
 

Stan Weiss

Member
Dec 8, 2006
347
2
16
Philadelphia, PA
Jan 3, 2007
#4
  • Jan 3, 2007
  • #4
The best way to know how thick the walls are and how much you can cut them is to have the block sonic tested.
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#5
  • Jan 3, 2007
  • #5
that sounds expensive. should i just wait for 3-4 months and just buy a new block for $400?
 

Stan Weiss

Member
Dec 8, 2006
347
2
16
Philadelphia, PA
Jan 3, 2007
#6
  • Jan 3, 2007
  • #6
Many shops can do it. Just call and ask how much they want to do it.
 
T

Torinalth

Founding Member
Jul 16, 2002
952
0
16
Clayton NC
Jan 3, 2007
#7
  • Jan 3, 2007
  • #7
i have heard a lot of companies such as VT and MMR do .030.... i hate to say it but SHM swears by .030... so take it with a grain of salt... if going for lots of boost... maybe not the best idea... moderate boost or NA... go for it.. but i am suspension guy, not engine.

Torinalth
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#8
  • Jan 3, 2007
  • #8
the engine will see close to 20 psi and possibly nitrous. i will be adding cams and headers so the boost numbers may drop a little but it will be seeing high boost. i guess i will have to wait till ford starts making some new romeo blocks
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#9
  • Jan 3, 2007
  • #9
hey torinalth, you're right down the road from me. and DAMN your car is tore up! maybe i'll see you around sometime if you ever get it running again.
 

Gearbanger 101

Straight Outta Locash
20+ Year Stangneter
Aug 10, 2002
9,457
1,377
234
Ontario, Canada
Jan 3, 2007
#10
  • Jan 3, 2007
  • #10
I personally don't like the idea of any more than a .020 bore on a modular engine. If the machinest thinks it will clean up with that bore, then go ahead and do it. Why bother buying a new block if you don't have to?
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#11
  • Jan 3, 2007
  • #11
my block is already .020 over, the pistons taht came out of it were tore up due to detonation. the walls look good but there is no way to tell if they are without taking it to a shop. i want to use the block i have but i'm not sure if it is any good. i dont want to build a $3000 engine and have something go wrong and have to pull it back out anytime in the near future.


anyone have a romeo block they dont need?
 
T

Torinalth

Founding Member
Jul 16, 2002
952
0
16
Clayton NC
Jan 3, 2007
#12
  • Jan 3, 2007
  • #12
with that kind of boost and nitrous I would get a new block personally... take the machine shop out of the equasion for error.... however, ask the shop if they can ensure a smooth line and constant geometry with just honing it... a lot of times the block (iron) will be fine even if the pistons/rods go to hell.

also the cardomain is ASS old... its running just fine now and has some nice suspension goodies too if you eer wanna hookup and talk shoot me an Email or PM me.

Torinalth
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 3, 2007
#13
  • Jan 3, 2007
  • #13
i may see if the block is still good.

this is what the pistons looked like that came out. only 2 were bad
http://www.modularpowerhouse.com/forums/showthread.php?t=38801
pics are at the top
 

Stan Weiss

Member
Dec 8, 2006
347
2
16
Philadelphia, PA
Jan 4, 2007
#14
  • Jan 4, 2007
  • #14
With the power adders you want you should have a new block sonic tested. It does not take much core shift for the new block to have a thinner wall.
 

Gearbanger 101

Straight Outta Locash
20+ Year Stangneter
Aug 10, 2002
9,457
1,377
234
Ontario, Canada
Jan 4, 2007
#15
  • Jan 4, 2007
  • #15
SaleenGT2001 said:
my block is already .020 over, the pistons taht came out of it were tore up due to detonation. the walls look good but there is no way to tell if they are without taking it to a shop. i want to use the block i have but i'm not sure if it is any good. i dont want to build a $3000 engine and have something go wrong and have to pull it back out anytime in the near future.
Click to expand...

Ahhh, I see. I misinterpreted your first post. It sound as though this was your first overbore and that you'd just cut it .020 from the wall. You made no mention of a previous damaged rebuild in the initial post. Still though....if you're unable to detect any damage by visually inspecting it, you probably don't need to have it bored again. A fresh hone would probably suffice. I'd be more worried about hairline cracks making themselves apparent due to violent nature of the failure. If your machinist is at all competent, he should be able to tell if the block is salvageable.
 

LaserRed01GT

Banned
Oct 3, 2006
739
3
0
Clearwater, FL
Jan 4, 2007
#16
  • Jan 4, 2007
  • #16
You need to have the block at least magnafluxed and hot tanked. If you are only going .030" over you might not need to have it sonic checked, but it's not that expensive. Most machine shops will have a sonic tester. It's just a small portable hand held device with a little "probe" that you place down each cylinder. They shouldn't charge you more than $75-$100 for a complete sonic check.

The most important areas to check are the thrust sides of the cylinder walls and what's called the pin sides (front and back) of the cylinder walls. Our 4.6 2V blocks have a 3.937" center to center bore spacing. If you go .030 over that will give you a total bore diameter of 3.582". That should leave you roughly .355" on the pin sides or in between cylinders. That is more than enough. On the iron blocks you can safely go as low as .250" on the thrust sides and .200" on the pin side.
 

SaleenGT2001

Well-Known Member
Jul 18, 2005
2,811
4
58
Four Oaks NC
Jan 4, 2007
#17
  • Jan 4, 2007
  • #17
well i found a new 4.6 iron block for $450. i should have it next week. now i can run a std bore piston and dont have to worry about anything.


anyone need an extra block? i have no use for the other one now.
 
You must log in or register to reply here.

Similar threads

R
Progress Thread 351w stroker rotating assembly and build
  • Ric4eyedFox
  • Mar 23, 2025
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
13
Views
813
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Mar 24, 2025
Noobz347
G
Turning a 4.6 into a 5.4
  • Green mustang
  • Jun 10, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
1
Views
148
1996 - 2004 SN95 Mustang -General/Talk- Jun 12, 2025
Noobz347
M
Too much for me to repair in my current housing situation
  • My Drama Magnet 04 Gt
  • Apr 1, 2026
  • The Welcome Wagon
Replies
8
Views
250
The Welcome Wagon Apr 14, 2026
Noobz347
Progress Thread Progress Thread- From6to8's 95 GT/Saleen Supercharged 331 install
  • from6to8
  • Mar 22, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 2
Replies
24
Views
713
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- May 6, 2026
from6to8
Z
Progress Thread zeth194 - New Guy on the Block
  • zeth194
  • Mar 19, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
10
Views
437
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Apr 26, 2026
LILCBRA
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?