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2001 Mustang GT, scorched metal smell and noise from trans/diff?

  • Thread starter Thread starter AndyE2255
  • Start date Start date Dec 1, 2025
A

AndyE2255

Member
Dec 1, 2025
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Kansas
Dec 1, 2025
#1
  • Dec 1, 2025
  • #1
I’m new here, so thanks in advance for any assistance.

1. 2001 Mustang GT, convertible, 91K miles. Automatic transmission
2. Purchased 10/30/25, previous owner since 2003 was my wife’s grandmother. Of the 13 years I saw her drive it, she babied it.
3. Grandma passed away this summer unfortunately. I got the car as part of the estate sale for $3K.
4. The car had been sitting for ~2 1/2 years due to a coolant leak which turned out to be the plastic intake manifold coolant crossover assembly.
5. I put the Dorman replacement in (metal coolant crossover), also replaced thermostat and housing, radiator, reservoir and all hoses. Changed the oil with synthetic 5W20 (I believe. Whatever ford indicated in the latest TSB is what it got. 6 quarts of it for sure).
6. New plugs and coils, and all injectors removed and serviced before reinstalling.
7. Trans fluid looks pretty good. Still medium red, doesn’t smell burnt, no metal on the dipstick at least.
8. New tires to replace thermostat dry rotted ones it came with.
9. Full tank of fresh gas. It had less than 1/8 tank when it was parked.
10. Brake rotors are warped (all 4) and need to be replaced. Parts are in the rock auto cart now.

The car is for my oldest daughter, who is 14 now, and is bone stock except for the intake, which I’ve heard robs HP. I’m fine with that.

After several short trips to some surrounding towns for groceries etc, no more than 10 miles round trip, I’ve noticed a howl when accelerating, most noticeable from a stop. The convertible top makes it tough to hear it as well at speed but it seems to be pretty loud then.

There is also a pretty noticeable shake in the car around 30-45 mph during a shift. 1-2 seems butter smooth, 2-3 can be smooth but it seems to give that shake around that point. I haven’t noticed in 3-4 shifts. No major issues until today.

Today I drove my kids to school in the Mustang. Trip to the high school was good. I got on the highway to hit the elementary and middle schools, and I got a pretty decent shake from the steering wheel that got worse upon braking. Dropped kid 2 off at the elementary school and noticed a weird smell. Dropped kid 3 at the middle school and when I stopped I was overwhelmed with a scorched metal smell that went away as I drove it home, but as soon as I’d slow for a turn and when I parked in my garage it was overwhelming again. There seemed to be more noise but I couldn’t pin down where it was coming from.

Anyone have an idea of what could be wrong here? I’m leaning towards a stuck or rubbing brake for the smell but I’m certainly not positive about that. My second thought was the rear differential. The case is totally dry on the exterior but I don’t know the service history and I just realized that sitting for over 2 years may not have been good on the diff.

My last thought (the most dreaded one) is the transmission. I’m comfortable wrenching on the engine but I’m hopelessly out of depth with the trans. Rebuild quotes at the shops I called today ranged from $3200-$5000. That’s my worst case scenario, I know if it is the transmission it may not require a full rebuild.

Again, thanks to everyone for reading this. Here’s some pics of the car:

 
Last edited: Dec 1, 2025

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
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Dec 1, 2025
#2
  • Dec 1, 2025
  • #2
Two things come immediately to mind:

U-joints
Wheel hub

Is this a stick or an auto? Those estimates you gave look high enough to be a replacement cost.


Nice looking ride BTW.
 
Reactions: AndyE2255
A

AndyE2255

Member
Dec 1, 2025
6
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Kansas
Dec 1, 2025
#3
  • Dec 1, 2025
  • #3
Noobz347 said:
Two things come immediately to mind:

U-joints
Wheel hub

Is this a stick or an auto? Those estimates you gave look high enough to be a replacement cost.


Nice looking ride BTW.
Click to expand...
Auto. I knew I was forgetting something.

I don’t believe it’s the hub/bearing, I jacked the front up and gave the wheels a shake from 9 and 3, and from 12 and 6. Nothing moved.

Thanks!!
 
A

AndyE2255

Member
Dec 1, 2025
6
8
13
Kansas
Dec 27, 2025
#4
  • Dec 27, 2025
  • #4
Latest minor update in the Mustang saga:

Got the front drivers brake caliper, rotor and pads replaced. Old caliper had a stuck piston which I was hoping explained the “dude welding in his closed garage” smell after the test drive about a month ago.


Test drove it a bunch today, no more bad shaking at speed and no more shaking while braking. Still need to do the passenger side and the rear rotors and pads but that’s a good sign.


I’ve still got the occasional shudder when shifting from 2-3. I’ll have to take it to a shop to have that looked at. I’m getting okayish at working on engines but transmissions are just beyond me. Like how long of a meth bender was the **** who came up with that on???
 

gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
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Dec 28, 2025
#5
  • Dec 28, 2025
  • #5
lol when I watch transmission disassembly videos I’m in the same boat… how the F did someone come up with all that?! And more impressive how the hell do they know how to put it all back together!
 
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