Cracked plenum

DadLife0724

Active Member
Mar 22, 2024
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Cooperstown, PA
:eek:
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Yup. Will need to be welding back on. Crack probably goes all the way through.

Should be able to reweld it. Key will be creating a groove along the crack to be filled by the new weld.
 
Yup. Will need to be welding back on. Crack probably goes all the way through.

Should be able to reweld it. Key will be creating a groove along the crack to be filled by the new weld.
It definitely goes all the way through. I'll probly just throw this on the shelf and go for something new...er.....better condition. Still tryin to work through this thing since last owner. Rather not have to worry about a twice welded plenum.
 
I agree about the spacer. I thought about that when it happened. I was only torquing to 18.5. :doh:
@AeroCoupe , my plan for now is to get all the bugs out of this thing from the last guy. I am a slow mover cuz of kids and sports practices and anything they decide I want to do. Maybe a Facebook exploder intake is my best option until I actually get the car where I want it. As deep as I've been in the motor, which is down to the valley, it seems to be stock explorer heads, lower, and upper with a mild cam. Headers, no cats, x pipe, flowmaster 40s. Bbk intake with 70mm MAF, 70mm throttle body and spacer plate.

I guess I should start a progress thread. :scratch:
 
Many DIY tighten the upper to lower bolts too much so I glue the gaskets on both sides with blue RTV and and just snug it evenly and then again after a heat cycle, it only flows air in there but needs a good seal and the blue RTV ain't so hard to remove.
 
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I used different wire wheels on my drill. And used an entire spray bottle of degreaser on interior. Had to get another bottle to finish the job. Picking up kid from school currently. Will post pics of finished product when I get home. Haven't done mating surfaces yet.
 
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Cleaned up pretty good. Any ideas on how to get the crap inside? You can see it in the right side. It was completely black and coated with oil. Im surprised it turned out the way it did. Would like to get that last little bit in there. Thought about plugging vacuum tubes and dumping some marbles in there with a bunch of degreaser. :chin
 

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