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  • 2005 - 2014 S-197 Mustang -General/Talk-

DIY Shifter T-Handle ( 20 Pix )

  • Thread starter Thread starter Casey4s
  • Start date Start date May 25, 2009

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
May 25, 2009
#1
  • May 25, 2009
  • #1
It was rainig outside this afternoon so I decided to mak a "T" handle for my recently installed TCI ratchet shifter. I looked around the garage and found some scraps of clear and black plexi glass. I glued them together with Contact cement and shaped the handle when the glue set.

This is what I wanted it to more or less look like.

View attachment 256605

The plexi scraps....

View attachment 256606

Apply the Cement...

View attachment 256607


Clamp till dry...

View attachment 256608

While the glue was setting I made a wood mock-up...

View attachment 256609

Traced the shape onto the plexy bundle...

View attachment 256610

Drilled out the finger notches..

View attachment 256611

View attachment 256612

Cut the basic shape on the band saw...



Shaping on the belt sander...

View attachment 256614

And a small drum sander...

View attachment 256615

Hand sanded with 320 grit and 600 grit wet paper..

View attachment 256616

Rubbing compound, then polishing comnpound...

View attachment 256617


A final buffing...

View attachment 256618

Drilled the hole to mount on the shifter shaft...

View attachment 256619

Tapped the hole (3/8 - 16)



Finished product...

View attachment 256621


View attachment 256622

Finall installed in the car...







There are layers of Black and Clear plexi to make the thickness I wanted.

Took me about 3 hours on a rainy day...

Not perfect, but clos enough.
 

autumn_again

New Member
Oct 2, 2007
356
0
0
Hamilton, NJ
May 26, 2009
#2
  • May 26, 2009
  • #2
pretty sweet, although i was kinda hoping you were going for this style.



definitely a nice touch though
 

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
May 26, 2009
#3
  • May 26, 2009
  • #3
I did think about that style but I didn't think the plexi would hold totegher tapped in the end like that. But if I decide to install a "line lock" I might make another one with a button someplace like that one.

It was mostly something to kill a rainy day...
 

autumn_again

New Member
Oct 2, 2007
356
0
0
Hamilton, NJ
May 26, 2009
#4
  • May 26, 2009
  • #4
yeah i know what you mean. it definitely looks good, and i'm sure it kept you occupied hah.

hell. i'm starting to rip apart a car right now that i was gunna sell, just because i want to have a project and don't really have anything into the car.
 
T

The Fang

Member
Sep 11, 2005
602
0
16
Tallahassee Fl
May 26, 2009
#5
  • May 26, 2009
  • #5
I made a pair of pistol grips out of pvc pipe with a sawzall and grinder once. It is amazing what you can make with a lil ingian in you.
Looks nice tho, good job!
 

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
May 27, 2009
#6
  • May 27, 2009
  • #6
The Fang said:
I made a pair of pistol grips out of pvc pipe with a sawzall and grinder once. It is amazing what you can make with a lil ingian in you.
Looks nice tho, good job!
Click to expand...

Yeah, I get a big kick out of fabricating stuff just for grins.
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
May 28, 2009
#7
  • May 28, 2009
  • #7
Looks pretty nice How did the radiator cover piece you were working on hold up?
 

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
May 29, 2009
#8
  • May 29, 2009
  • #8
kooldawg6 said:
Looks pretty nice How did the radiator cover piece you were working on hold up?
Click to expand...

Thanx KD,

The radiator cover is doing fine, so I got a SS battery cover and jewelled that too it's kind of a nice touch under the hood.
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
May 31, 2009
#9
  • May 31, 2009
  • #9
Awesome! That sure is some great craftsmanship
 

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
Jun 1, 2009
#10
  • Jun 1, 2009
  • #10
kooldawg6 said:
Awesome! That sure is some great craftsmanship
Click to expand...

Here's all three pieces that i've done so far...



 

walter

Founding Member
Aug 13, 1998
1,054
0
46
Houston TX
Jun 1, 2009
#11
  • Jun 1, 2009
  • #11
That is a NICE garage dude, you got yourself a real shop in there.
 

gashog

Member
Dec 26, 2006
139
0
16
Fresno, CA
Jun 1, 2009
#12
  • Jun 1, 2009
  • #12
Nice work, now I want to see the bullits on your jeep.
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jun 1, 2009
#13
  • Jun 1, 2009
  • #13
gashog said:
Nice work, now I want to see the bullits on your jeep.
Click to expand...

They look funny (knowing they are Stang wheels) while at the same time look decent. The thing that makes them look out of place is that they are still wearing the 235/55-17 tires...hehehehe
 

gashog

Member
Dec 26, 2006
139
0
16
Fresno, CA
Jun 2, 2009
#14
  • Jun 2, 2009
  • #14
kooldawg6 said:
They look funny (knowing they are Stang wheels) while at the same time look decent. The thing that makes them look out of place is that they are still wearing the 235/55-17 tires...hehehehe
Click to expand...

I love the fact he is still rocking the ford center caps too.
 

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
Jun 2, 2009
#15
  • Jun 2, 2009
  • #15
Casey4s said:
Thanx KD,

The radiator cover is doing fine, so I got a SS battery cover and jewelled that too it's kind of a nice touch under the hood.
Click to expand...

I just discovered a typo in the reply above, I should have said I got a "SS Fuse box cover"
 

Casey4s

New Member
Sep 1, 2007
147
0
0
Woodbridge, VA
Jun 2, 2009
#16
  • Jun 2, 2009
  • #16
kooldawg6 said:
They look funny (knowing they are Stang wheels) while at the same time look decent. The thing that makes them look out of place is that they are still wearing the 235/55-17 tires...hehehehe
Click to expand...

Yeah they do look a little odd, but I needed new tires for the Jeep and had two sets of 17" Mustang Wheels and tires sitting around doing nothing. So I can live whith the strange looks.

My other set of wheels and tires is in our classified section for sale cheap.
 
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