• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Electric Fan Install

  • Thread starter Thread starter stangfanatic
  • Start date Start date Nov 15, 2009
S

stangfanatic

New Member
Oct 4, 2009
107
1
0
Martinez, Ga
Nov 15, 2009
#1
  • Nov 15, 2009
  • #1
Ok, I have searched through the forums and read how some others have done this, but was wondering if this would work. I have a dual fan setup with a automatic fan controller unit. It has a temp sensor that needs to be installed in a 3/8" NPT port. I have looked around and I dont seem to have an extra one. I have a GT40 intake with a mechanical tempurature guage. I bought a T-Fitting thinking that the water pressure may push the water up into the fitting causing the two sensors to heat up. I guess I was wrong. I ran the car and the temp guage never registered and the fans never came on. It seemed that the car was operating correctly since the top hose and radiator became hot.

Here's a picture of what I did.


Now, should this work, or do I just need to relocate this into another 3/8 port or do the heater fitting/bypass.

Thanks
 

87GT Drop Top

Member
May 1, 2009
500
3
17
South Florida
Nov 15, 2009
#2
  • Nov 15, 2009
  • #2
You won't get a true reading in a T fitting. The sensor has to be in the stream.
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,811
234
Dublin GA
Nov 15, 2009
#3
  • Nov 15, 2009
  • #3
Alternate placement for a temp gauge sender or temp switch/temp sensor for an electric fan.

This will allow you to keep the stock gauge for looks. Use the heater feed that comes off the intake manifold. Cut the rubber hose that connects the manifold water feed to the heater and splice in a tee adapter for the temp gauge sender. Be sure to use the same water feed line as the ECT sensor. That way you will get the most accurate temp readings.

Tee adapter info:
Make a pilgrimage to your local hardware or home supply center and get some copper pipe and a tee that fits the temp gauge sender. Solder two pieces of copper pipe onto a copper pipe tee with threads in the tee part. Find the correct brass fitting to match the temp sender threads to the tee fitting.



Keep in mind that the capillary tube on mechanical temp gauges cannot be cut, shorted severely kinked or damaged in any way. It is one piece from the gauge to the temp bulb that goes in the engine coolant.

You main challenge will be getting the wiring or capillary tube through the firewall. Do not use the steering column exit path for any wiring or gauge plumbing. Make sure you seal any hole you drill in the firewall with high temp red silicone sealer.
 

BennyBlown2v

New Member
Dec 9, 2004
1,233
1
0
Carmel, INdiana
Nov 15, 2009
#4
  • Nov 15, 2009
  • #4
What they said! Just move that T to the heater core inlet and put your aux temp sensor in there.
 

1991notchbackLX

Active Member
Dec 25, 2007
1,483
47
48
New York
Nov 15, 2009
#5
  • Nov 15, 2009
  • #5
You can also get a new water neck with an extra 3/8" npt port in it. I've heard mixed things on whether or not locating a temp sensor there yields an accurate reading. I'm sure someone will chime in.
 
S

stangfanatic

New Member
Oct 4, 2009
107
1
0
Martinez, Ga
Nov 16, 2009
#6
  • Nov 16, 2009
  • #6
Does the Tee need to be copper? Do you think I could use brass instead?
Also, the fan sensor I have does not have a very long nipple (maybe 1/8 to 1/4 inch). Im assuming I need to try and get that into the water stream.
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
33
129
Nov 16, 2009
#7
  • Nov 16, 2009
  • #7
1991notchbackLX said:
You can also get a new water neck with an extra 3/8" npt port in it. I've heard mixed things on whether or not locating a temp sensor there yields an accurate reading. I'm sure someone will chime in.
Click to expand...

It will be fine for a fan switch (NOT for a gauge).



And the probe needs to be suscepted to the flow of fluid, not be across the stream or an impediment to flow. Don't sweat probe's displacement into the cross-flow plane too much. You just don't want a deadhead (as you found out) because coolant stagnates in the alcove you created, nor do you want the probe to sit super-recessed into its leg of the Tee.
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,811
234
Dublin GA
Nov 16, 2009
#8
  • Nov 16, 2009
  • #8
stangfanatic said:
Does the Tee need to be copper? Do you think I could use brass instead?
Also, the fan sensor I have does not have a very long nipple (maybe 1/8 to 1/4 inch). Im assuming I need to try and get that into the water stream.
Click to expand...

Copper or brass will be Ok. The best results will be if you get the sensor in the coolant flow.
 
S

stangfanatic

New Member
Oct 4, 2009
107
1
0
Martinez, Ga
Nov 17, 2009
#9
  • Nov 17, 2009
  • #9
I got a copper tee from Home Depot and threaded the top hole 3/8 NPT, screwed the sensor in as far as I could and split the supply heater hose in the middle and clamped the tee in between the halves last night. I'll keep my fingers crossed and see what happens tonight. The only problem I have with testing, etc, is my car has 1 chamber mufflers on it and I dont get home till almost 7 PM most nights, I hate to crank it and wake the neighbors.
 
S

stangfanatic

New Member
Oct 4, 2009
107
1
0
Martinez, Ga
Nov 29, 2009
#10
  • Nov 29, 2009
  • #10
The copper tube worked like a champ. All I had to do was extend the wires around to the radiator where I have my electric fan controller. Thanks for the suggestions.
 
You must log in or register to reply here.

Similar threads

Engine Themostat
  • Mindseye007
  • Jan 30, 2026
  • Fox 5.0 Mustang Tech
  • 2
Replies
21
Views
652
Fox 5.0 Mustang Tech Feb 1, 2026
86HO5.0
8
M
Engine 1988 Foxbody - Overheating Summer
  • MDrisc
  • Oct 26, 2025
  • Fox 5.0 Mustang Tech
Replies
10
Views
481
Fox 5.0 Mustang Tech Nov 28, 2025
Mustang5L5
V
Cooling fan low speed not turning on
  • vman
  • Feb 27, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
2
Views
568
1996 - 2004 SN95 Mustang -General/Talk- Jun 24, 2025
vman
V
T
2002 V6 3.8L Help Me
  • TheIncompetentMechanic
  • Apr 4, 2026
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • 2 3
Replies
50
Views
678
1996 - 2004 SN95 Mustang -General/Talk- May 12, 2026
TheIncompetentMechanic
T
S
Preparation for Holley Terminator X install – Foxbody 306 (electrical fan, alternator, MSD Ignition, etc)
  • So_Flo
  • Mar 1, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 2
Replies
22
Views
1K
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Mar 4, 2026
General karthief
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?