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Engine Codes???? What is wrong?

  • Thread starter Thread starter chaka
  • Start date Start date Apr 15, 2004

chaka

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Mar 1, 2002
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Apr 15, 2004
#1
  • Apr 15, 2004
  • #1
I just pulled the codes on my 86 302.

in the order they came out. 31, 21, 51, 53, 63, 22, 31

Codes 53 & 63:
I have checked the Ref. Voltage and the actual TPS. They checked out.
22
The MAP is brand new.

Why are all these codes popping out? Did I fry my comp?

Thanks
 

chaka

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Apr 16, 2004
#2
  • Apr 16, 2004
  • #2
TTT

Anybody. I am going to go start tracing grounds. Any other suggestions?
 

jrichker

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Apr 16, 2004
#3
  • Apr 16, 2004
  • #3
Code 21 – ECT sensor out of range. Broken or damaged wiring, bad ECT sensor. Note that that if the outside air temp is below 50 degrees F that the test for the ECT can be in error.

ACT & ECT test data:

The ACT & ECT have the same thermistor, so the table values are the same

Pin 7 on the computer - ECT signal in. at 176 degrees F it should be .80 volts

Pin 25 on the computer - ACT signal in. at 50 degrees F it should be 3.5 volts. It is a good number if the ACT is mounted in the inlet airbox. If it is mounted in the lower intake manifold, the voltage readings will be lower because of the heat transfer. Here's the table :

68 degrees F = 3.02 v
86 degrees F = 2.62 v
104 degrees F = 2.16 v
122 degrees F = 1.72 v
140 degrees F = 1.35 v
158 degrees F = 1.04 v
176 degrees F = .80 v
194 degrees F = .61

Ohms measures at the computer with the computer disconnected, or at the sensor with the sensor disconnected.
50 degrees F = 58.75 K ohms
68 degrees F = 37.30 K ohms
86 degrees F = 27.27 K ohms
104 degrees F = 16.15 K ohms
122 degrees F = 10.97 K ohms
140 degrees F = 7.60 K ohms
158 degrees F = 5.37 K ohms
176 degrees F = 3.84 K ohms
194 degrees F = 2.80 K ohms

CODE: 31 (KOEO) - EVP circuit below minimum voltage. Vref (5 volt reference voltage supplied by the computer) missing or broken wire or bad connection in circuit. Use a DVM to check for 5 volts on the orange/white wire. If it is missing, look for +5 volts at the orange/white wire on the TPS or MAP sensor located on the firewall near the center of the car. With the sensor removed from the EGR and still connected, press the plunger and watch the voltage change on the brown/lt green wire. Check for the same results on pin 27 on the computer.

Code 51 Engine Coolant Temperature (ECT) sensor signal is/was too high - ECT

Code 63 - Throttle Position Sensor (TPS) signal too low TPS. Vref missing (5 volt reference voltage supplied by the computer), bad connections or damaged wiring, TPS sensor failed, TPS sensor way out of adjustment. Use a DVM to check for 5 volts on the Orange wire. If it is missing, look for +5 volts at the Orange wire on the EGR or MAP sensor located on the firewall near the center of the car.

Code 22 MAP (vacuum) or BARO signal out of range. The MAP or BARO sensor is pretty much the same sensor for both Mass Air & Speed Density cars. The main difference is where it is connected. Mass Air cars vent it to the atmosphere, while Speed Density cars connect it to the intake manifold vacuum. Its purpose is to help set a baseline for the air/fuel mixture and changes in barometric pressure. The MAP or BAP sensor puts out a 5 volt square wave that changes frequency with variations in atmospheric pressure. The base is 154 HZ at 29.92" of mercury - dry sunny day at sea level, about 68-72 degrees. You need an oscilloscope or frequency meter to measure it.

Baro or MAP test using frequency meter - run the test key on engine off. The noise from the ignition system will likely upset the frequency meter. I used a 10 x oscilloscope probe connected from the frequency meter to the MAP/BAP to reduce the jitter in the meter's readout.

If it is defective, your air/fuel ratio will be off and the car’s performance & emissions will suffer

All these codes point to either bad VREF or broken wiring/bad connections. Clean and check the 10 pin connectors (salt and pepper shakers by the EGR valve). Use either non-flammable brake parts cleaner or electrical parts cleaner on the contacts.
 

chaka

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Mar 1, 2002
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Boston, MA
Apr 16, 2004
#4
  • Apr 16, 2004
  • #4
jrichker said:
All these codes point to either bad VREF or broken wiring/bad connections. Clean and check the 10 pin connectors (salt and pepper shakers by the EGR valve). Use either non-flammable brake parts cleaner or electrical parts cleaner on the contacts.
Click to expand...

That is what gets me. The TPS had a reference voltage of 5Vs on the dot. Also the resistances checked out and the voltage varied accordingly.

Driving me batty. I am going to go check all the connections again.

Thanks

Edit: Took off the EGR and it was stuck open. Freed it up and tested it and it matches the Haynes specs.
 
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