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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-

Frame rail rust repair

  • Thread starter Thread starter Trogdor
  • Start date Start date Jul 22, 2023
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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,252
17,937
224
Massachusetts
Jul 25, 2023
#21
  • Jul 25, 2023
  • #21
limp said:
Does the back part of the frame rail hooked to the firewall, ever rust out? That looks like it would make that job more interesting..
Click to expand...

I’ve seen a couple rails rusted that far back. How those cars drove I’ll never know
 
Reactions: limp

General karthief

wonder how much it would cost to ship you a pair
20+ Year Stangneter
Aug 25, 2016
27,916
10,565
203
polk county florida
Jul 26, 2023
#22
  • Jul 26, 2023
  • #22
Story time:
How I found this car: following a guy in an 88 mustang hatch, I noticed something flapping around under the car, thinking he had something wrapped around the driveshaft, I followed him to a parking lot and told him he had a possible problem, he laughed, the 'rag' flopping around was the carpet from the back seat floor pan or I should say lack of a floor pan! This stang was rusting from the inside out. Wheel wells, roof and frame around the shock towers, the last is common with our cars. Car had just under 100k miles.
Fast forward a couple months I spotted the car in the back of the parking lot where he worked with a serious nose job. Ugggggh!
Of course I stopped. And yes I bought the wreck for parts.
He told me his son was driving (he was riding shot gun so the story is accurate) and struck the back of a car at about 25-30 mph at a slight angle, left side of the front end.
The damage was unexpected, the rail behind the shock tower was split at the seams, rail crushed letting the shock tower move to within a few inches of the cowel and even impacted the toe pan, the cowel was split at the seams, the windshield post was even split and bent. The drivers door would not open, the door sill on that side was even split at the seams.
He did not realize how extensive the rust was and it's effect when an impact occurs.
wish I had taken pics
 

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
3,954
2,936
153
Long Island, NY
Jul 27, 2023
#23
  • Jul 27, 2023
  • #23
General karthief said:
Story time:
How I found this car: following a guy in an 88 mustang hatch, I noticed something flapping around under the car, thinking he had something wrapped around the driveshaft, I followed him to a parking lot and told him he had a possible problem, he laughed, the 'rag' flopping around was the carpet from the back seat floor pan or I should say lack of a floor pan! This stang was rusting from the inside out. Wheel wells, roof and frame around the shock towers, the last is common with our cars. Car had just under 100k miles.
Fast forward a couple months I spotted the car in the back of the parking lot where he worked with a serious nose job. Ugggggh!
Of course I stopped. And yes I bought the wreck for parts.
He told me his son was driving (he was riding shot gun so the story is accurate) and struck the back of a car at about 25-30 mph at a slight angle, left side of the front end.
The damage was unexpected, the rail behind the shock tower was split at the seams, rail crushed letting the shock tower move to within a few inches of the cowel and even impacted the toe pan, the cowel was split at the seams, the windshield post was even split and bent. The drivers door would not open, the door sill on that side was even split at the seams.
He did not realize how extensive the rust was and it's effect when an impact occurs.
wish I had taken pics
Click to expand...
I apologize if I missed something…… so you found this car that @Trogdor is working on right now?
 

General karthief

wonder how much it would cost to ship you a pair
20+ Year Stangneter
Aug 25, 2016
27,916
10,565
203
polk county florida
Jul 27, 2023
#24
  • Jul 27, 2023
  • #24
Rdub6 said:
I apologize if I missed something…… so you found this car that @Trogdor is working on right now?
Click to expand...
No, just one of my many stories.
I'd write a book but it would take too long to correct all the grammar.
 

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
3,954
2,936
153
Long Island, NY
Jul 27, 2023
#25
  • Jul 27, 2023
  • #25
General karthief said:
No, just one of my many stories.
I'd write a book but it would take too long to correct all the grammar.
Click to expand...
Now I’m even more confused…… but it doesn’t take much!
 

Trogdor

5 Year Member
Aug 30, 2018
195
119
53
Anna, TX
Jul 27, 2023
#26
  • Jul 27, 2023
  • #26
Took a peek inside the passenger side rail, the one that looked and sounded better.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,252
17,937
224
Massachusetts
Jul 27, 2023
#27
  • Jul 27, 2023
  • #27
These rails definitely rust from the inside out. Now if you go inspect a car and see a decent rail…it makes you wonder
 

Trogdor

5 Year Member
Aug 30, 2018
195
119
53
Anna, TX
Jul 28, 2023
#28
  • Jul 28, 2023
  • #28
Wrapped things up. Tomorrow the engine and transmission are going back in.


 
Reactions: KZGUNS, bird_dog0347, General karthief and 5 others
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