Got a few little things done

t_chelle16

Keeper of the closet key
Founding Member
May 8, 2002
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Knob Noster, Mo.
Had some really nice weather today so I spent most of the day out working on Sadie.

Actually, about a month ago, I installed a small tach. I do eventually plan on cutting down the mounting bracket a little because it's blocking my high beam indicator and I want to figure out how to make its light green so it matches the rest of the instruments.
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Today, I did a temporary patch on the driver's side cowl. It's got some rust holes on the outer part as well as the collar (it was only attached by a 1" spot). Right now, I'm not ready to rip apart the whole front end and drill out hundreds of spot welds to do a proper cowl repair/replacment but I need the leak stopped so it doesn't rust out the floor (I have a cowl cover, but it looks like crap, also leaks :rolleyes:, and with the weather warming up, I like having air flow through the vent ).
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So, I figured the easiest way to do a temporary fix (I want to stress that I in no way plan on or expect this to be a permanant fix) would be to patch the holes with fiberglass (after spraying it all with a rust converting primer). . .


. . . and replace the collar with one of the plastic ones.


A couple things about the collar repair, though. 1) the holes don't line up quite right so if you ever plan on using the kit, you may have to do a little cutting. 2) I didn't clean the area good enough so the RTV didn't stick very well and it's still leaking from there, but I'm going to give it another try tomorrow. In theory, though, after I get that fixed, my leaking cowl should be fixed for a while.

I also have a rust hole in the driver's side outer wheel housing.


Since I already had the fiberglass out, my mom figured she'd patch that hole (she still needs to do a little more work on it). Again, this is just a temporary fix. I know the best way would be to weld in a patch, but because it's right up to the quarter panel, I'm afraid of accidently burning through the quarter and causing an even bigger repair. So if it ever gets worse or I have to replace the quarter for some reason, then I'll weld in a patch. But until then, this will keep the water from getting kicked up in there and rusting out the bottom of my quarter and the trunk drop off.


No pics, but I also fixed my windshield washers. The switch thingie in the old pedal (that turns on the wipers when it's pressed) wasn't working so I just replaced it with the one from old Sadie (which worked fine). Now all I have to do is buy a few more feet of tubing so I can get the fluid all hooked up.

I also pulled out that dumb little antenna that was mounted to the quarter panel and filled in that hole with fiberglass.
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For now, It's still hooked up but in the trunk. Reception isn't great, but it's better than no antenna (I can pick up about 4 FM stations). I really like the look of not having an antenna mounted to the outside so I'm either going to figure out how to get better reception from one mounted in the trunk or I'll install a power antenna.

So tomorrow, assuming it's not really hot, I'll try to redo the cowl collar, get the tubing for my windshield washers, and probably paint old Sadie's hood so I can put it on new Sadie (new Sadie's hood has issues which I don't want to deal with ::cough::bondo::cough:: . Old Sadie's has a little bit of rust in the bracing on the underside, but otherwise it's in pretty good shape so I think I can salvage it).

-Chelle
 
SoCalCruising said:
-Chelle, you do ma ...... uh, woman. That work under the dash is no fun, IMHO. I hate getting under there. Of course, I'm a 230 pounder and I don't fit well under the dash.

LOL, yeah, my back is killing and my shoulder is bruised from resting on it.

But I did pull off the collar and the problem was the RTV and me not cleaning the area up enough. So I bought a small wire wheel from my dremel (too difficult to get the drill up there). I cleaned that thing until there weren't any wires left on that wheel. Then I wiped it down really good with alcohol and used about 1/2 a tube of RTV. So this time it shouldn't leak. I'll probably test it later tonight.

I also got my tubes hooked up for my windshield washer fluid but the nozzles are dirty so I need to clean those out. I'm also nearly done painting old Sadie's hood.

-Chelle
 
Oh man I hated pulling that vent out. I pulled it when I converted to a 5 speed and it was easier working the pedal assembly in w/o it. I know your pain.

That 1/2 tube of rtv should do the trick, good luck with the water test.
 
I decided to do the water test tomorrow so the RTV has a good 12 hours to dry.

And you think that vent is bad? My car was a factory heater delete car. I had to install the whole heating system when I first got it. Those defroster vents aren't easy to install.

-Chelle
 
I poured about a quart of water down the cowl and just got a tiny little trickle (maybe a tablespoon, if that) dripping inside. So I just need to squirt a little more RTV there and I should be all set. :banana:

-Chelle
 
What size is that tach? It looks pretty natural mounted there (not like most monster 5" tachs which completely block the rest of the dash) and I am still deciding between saving up the money for a JME bezel or sticking on a small tach like that and a 3-gauge cluster under the dash.
 
It's a little over 3" (can't remember the exact measurement). I know it looks like it would fit in the center opening where the clock is perfectly and I acutally thought about putting it there, but the clock isn't too common of an option so I'd like to get it working and keep it. Plus, if I were to mount the tach there, I couldn't see it too well because of the steeringwheel.

-Chelle
 
you are a lucky girl, seems that you dont have a big rust problem. for the first time since I have my car (about 6 months), today I take the ?heater? assy, and I find a unpleasant amount of rust down there :mad: . Im glad my summer vacations are just starting so I can have time to repair it.

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Dothang67 said:
you are a lucky girl, seems that you dont have a big rust problem.

Yeah, after finding all the rust in old Sadie and realizing I was in way over my head, I was specifically lookng for another mustang with as little rust as possible (within my budget). New Sadie only has about 4 or 5 rust problems which is pretty darn good for being in Missouri.

Chelle,
All I can say is that you are an amazing and talented woman.
Thank you.
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-Chelle
 
Yeah, that was one of the antennas I had in mind, but I don't think they work all that well (I know they don't pick up AM - not that I listen to AM very much anyway. I really don't listen to the radio much either since I can put a couple hundred mp3's on a CD, but it's still nice to have). I actually have a power antenna already, I just don't have the little base thing (just a little plastic piece that makes it look nice). But I think I can make the base from old Sadie's antenna work with it. I just need to get her fender off (there's a couple stuck bolts) so I can get the antenna off.

Oh, and I've officially bought a set of Cragers from my dad. He bought them brand new about 6 or 7 years ago for his 65 Dodge Monaco, but they've hardly had any road time. He's decided to sell the Dodge (too hard to find parts) so I get the rims. Here in a few weeks we're going to do some wheel rotating between the Dodge, old Sadie, and new Sadie and I'm going to get new tires mounted on the Cragers and put them on new Sadie. :D I was eventually planning on getting some Troque Thrust D's, but if the Cragers look really good (I think they will), I'll probably just keep them.

-Chelle