• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

guys with no coolant hose to egr spacer HELP!

  • Thread starter Thread starter mob
  • Start date Start date Sep 16, 2006

mob

the guy who hits on his mom
20+ Year Stangneter
Oct 3, 2003
2,566
136
104
Dallas, TX
Sep 16, 2006
#1
  • Sep 16, 2006
  • #1
Hey guys, when I did my explorer intake swap, it didnt have a tap for that hose in the lower intake. So i plugged it. But when I plugged it where it connects to the coolant line, i tried using a normal vacuum plug. First my bypassed heater core hose splits. I fixed that, not on the way to work, that little plug on the coolant line blows a hole and coolant goes everywhere. I pluged that again with a cork and put a vacuum plug over it just for temp to get home. And on the way home of course something happened with the heater core hose, I couldnt see because it was pitch black but i was blinded by the smoke when i opened my hood and the heater core hoses were whistling. Now I know the hose I need for the heater core, but what do you guys plug that little thing with? I know the pressure if probably too much for that little vacuum plug, whats the best thing to you? Why does everything keep blowing up.

heres the hose im talking about

View attachment 440018
 

powertrax91

Founding Member
Mar 13, 2002
598
0
17
New York
Sep 16, 2006
#2
  • Sep 16, 2006
  • #2
you might be able to tap it and put a bolt in it... or thread it and cap it...
just a thought
 

realtripp

New Member
Mar 1, 2003
202
0
0
Ft. Madison, IA
Sep 16, 2006
#3
  • Sep 16, 2006
  • #3
I doubt very seriously that that is enough meat there to thread or tap.

Two options here:

Braze the SOB shut.
-or-
Find a piece of soft copper line that somewhat mimics the shape of your hard line there, flare the ends and call it permanent.
 

sgarlic

Founding Member
Apr 21, 2001
3,085
1
56
Sep 16, 2006
#4
  • Sep 16, 2006
  • #4
My buddy with a bronco uses a large bolt in each end of the hoses, then put a tiny hose clamp around the bolt to hold the hose on to it.
 

mob

the guy who hits on his mom
20+ Year Stangneter
Oct 3, 2003
2,566
136
104
Dallas, TX
Sep 16, 2006
#5
  • Sep 16, 2006
  • #5
hmm i may try to to put a small hose and put a bolt with a clamp like you said. Definatly not enough space to tap it, its just a cylinder line. What does braze mean? Just take plyers and close it shut?
 

Vinnietbird

Member
Jun 2, 2005
584
3
19
Sep 17, 2006
#6
  • Sep 17, 2006
  • #6
I did the same swap,and the bolt and clamp works great.No leaks.One day,I'll get another metal tube and have it sealed shut.Until then,the bolt is fine.I used a bolt that fit VERY tight into the hose.I had to thread it in there.No leaks.
 

Foxfan88

My Grandpa has great wood.
Sep 13, 2004
2,487
4
0
Miami, Ok
Sep 17, 2006
#7
  • Sep 17, 2006
  • #7
brazing is sorta like welding. instead you dont melt the base metal, instead you melt only the filler and it bonds to the surface of the base instead of actually joining it.

i would just cut that tube, to where its very close, cram a bolt in and hose clamp it in.
 

wythors

Get off my lawn!!!
Founding Member
May 17, 2000
2,277
35
69
C Addle
Sep 17, 2006
#8
  • Sep 17, 2006
  • #8
Vinnietbird said:
I did the same swap,and the bolt and clamp works great.No leaks.One day,I'll get another metal tube and have it sealed shut.Until then,the bolt is fine.I used a bolt that fit VERY tight into the hose.I had to thread it in there.No leaks.
Click to expand...

Exactly what I did. I actually bought a fresh hose from Ford, cut about a 2-inch piece, threaded a bolt into it, clamped it to the fitting and put a clamp around the bolt. I can't imagine it ever leaking.
 

Quikstang

Founding Member
Mar 9, 2000
846
0
0
Orlando FL
Sep 17, 2006
#9
  • Sep 17, 2006
  • #9
wythors said:
Exactly what I did. I actually bought a fresh hose from Ford, cut about a 2-inch piece, threaded a bolt into it, clamped it to the fitting and put a clamp around the bolt. I can't imagine it ever leaking.
Click to expand...


Ditto...
 

795.0pacecar

lover of pudgy polygamists
Jul 11, 2003
480
0
17
Senoia, GA
Sep 17, 2006
#10
  • Sep 17, 2006
  • #10
I may have missed this, but why are you bypassing the heater core? Is it leaking?
 

91mustangnick

New Member
Apr 12, 2005
51
0
0
Alpena, MI
Sep 17, 2006
#11
  • Sep 17, 2006
  • #11
there are 2 hoses running to the egr spacer, all i did was car the egr coolant ports and loop the 2 hoses together. fixed it
 

wythors

Get off my lawn!!!
Founding Member
May 17, 2000
2,277
35
69
C Addle
Sep 17, 2006
#12
  • Sep 17, 2006
  • #12
91mustangnick said:
there are 2 hoses running to the egr spacer, all i did was car the egr coolant ports and loop the 2 hoses together. fixed it
Click to expand...

I briefly considered doing this when I went to my Cobra intake, but decided on using a brass plug on the rear of the manifold and the plug on the pipe when I considered that connecting the two hoses is just one more hose to have to worry about leaking down the line.
 

mob

the guy who hits on his mom
20+ Year Stangneter
Oct 3, 2003
2,566
136
104
Dallas, TX
Sep 17, 2006
#13
  • Sep 17, 2006
  • #13
795.0pacecar said:
I may have missed this, but why are you bypassing the heater core? Is it leaking?
Click to expand...

Heater core is dead, was burning up coolant, my car smelled like crap, had smoke coming out of the dash vents, and had to refil radiator every few weeks.
 

mob

the guy who hits on his mom
20+ Year Stangneter
Oct 3, 2003
2,566
136
104
Dallas, TX
Sep 17, 2006
#14
  • Sep 17, 2006
  • #14
alright guys I bought that hose for the heater core bypass, worked perfect. For the plug. I took a short hose, I threaded a bigg as hole in it, put a clip on the bolt side and the part it slips into the little line, and I used RTV. I went to take it for a drive, itll run ok, but when I start to push on it, it starts overheating BAD, and when I got home I saw the plug was boiling coolant out, and I can tell it was sprayinhg because it was all over the hood. Why is there so much pressure? Why cant I be rough on my car without it leaking somewhere. I cant weld the thing shut, what would be the best way to plug it without it having a possibility of it leaking?
 

MAC'n89Blckstng

Active Member
Jun 11, 2003
1,012
4
36
NJ
Sep 18, 2006
#15
  • Sep 18, 2006
  • #15
i have a bolt with the little clamp thing in mine and it hasnt leaked for 2 1/2 years.
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,813
234
Dublin GA
Sep 18, 2006
#16
  • Sep 18, 2006
  • #16
mob said:
Hey guys, when I did my explorer intake swap, it didnt have a tap for that hose in the lower intake. So i plugged it. But when I plugged it where it connects to the coolant line, i tried using a normal vacuum plug. First my bypassed heater core hose splits. I fixed that, not on the way to work, that little plug on the coolant line blows a hole and coolant goes everywhere. I pluged that again with a cork and put a vacuum plug over it just for temp to get home. And on the way home of course something happened with the heater core hose, I couldnt see because it was pitch black but i was blinded by the smoke when i opened my hood and the heater core hoses were whistling. Now I know the hose I need for the heater core, but what do you guys plug that little thing with? I know the pressure if probably too much for that little vacuum plug, whats the best thing to you? Why does everything keep blowing up.

heres the hose im talking about

Click to expand...

If you had used the Explorer heater feed tubing from the Explorer manifold, it
would have been easy. Both the EGR coolant lines are there for use. The
heater is bypassed by using some copper pipe fittings sweat soldered to
make a U and clamped with hose clamps.

If you had PM'ed me before you got started, I could have stopped by and
given you some help. Since I have the Explorer manifold on my car, you could
have seen what went where. Chuluota is only 15 minutes from Winter Springs.
 

Attachments

  • egrkb7.webp
    2.8 KB · Views: 177

mob

the guy who hits on his mom
20+ Year Stangneter
Oct 3, 2003
2,566
136
104
Dallas, TX
Sep 18, 2006
#17
  • Sep 18, 2006
  • #17
jrichker said:
If you had used the Explorer heater feed tubing from the Explorer manifold, it
would have been easy. Both the EGR coolant lines are there for use. The
heater is bypassed by using some copper pipe fittings sweat soldered to
make a U and clamped with hose clamps.

If you had PM'ed me before you got started, I could have stopped by and
given you some help. Since I have the Explorer manifold on my car, you could
have seen what went where. Chuluota is only 15 minutes from Winter Springs.
Click to expand...

Youve told me this before.
 
B

Boss 351

Here sthhhhhhhheeeve take a picthh of my man flowe
Jul 13, 2003
2,433
23
48
Canada
Sep 18, 2006
#18
  • Sep 18, 2006
  • #18
I just cut a rod and put both little hoses over it and used the stock clamps doesn't leak...
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,813
234
Dublin GA
Sep 18, 2006
#19
  • Sep 18, 2006
  • #19
mob said:
Youve told me this before.
Click to expand...
In that case ,my apologies, I am sorry I wasted your time.
 
You must log in or register to reply here.

Similar threads

Engine Coolant boiling in hose?
  • Teen'93stang5.0
  • Jun 3, 2026
  • Fox 5.0 Mustang Tech
Replies
7
Views
183
Fox 5.0 Mustang Tech Jun 8, 2026
Mustang5L5
D
Engine Coolant and Radio Issues
  • Don7Up
  • Sep 14, 2025
  • Fox 5.0 Mustang Tech
Replies
17
Views
653
Fox 5.0 Mustang Tech Oct 4, 2025
Don7Up
D
M
2001 v6 heater hose quick connect question
  • mnky99
  • Sep 24, 2025
  • SN95 V6 Mustang Tech
Replies
8
Views
596
SN95 V6 Mustang Tech Sep 26, 2025
mnky99
M
H
Engine 1987 5.0 HO vacuum hose locations
  • harryhaber
  • Jun 20, 2025
  • Fox 5.0 Mustang Tech
Replies
2
Views
515
Fox 5.0 Mustang Tech Jun 21, 2025
limp
M
Progress Thread mnky99 2001 V6 evap core, ac compressor, heater core replacement
  • mnky99
  • Sep 5, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
1
Views
522
1996 - 2004 SN95 Mustang -General/Talk- Sep 5, 2025
mnky99
M
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?