• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

Leaking Coolant...

  • Thread starter Thread starter Umby
  • Start date Start date Jun 27, 2005

Umby

New Member
Mar 30, 2005
129
0
0
Atlanta, GA
Jun 27, 2005
#1
  • Jun 27, 2005
  • #1
I spend most of my time over in the 5.0 forums, but a friend of my recently aquired a '98 GT vert with a problem...

The car leaks tons of coolant from in between the stat housing and the water neck. I replaced the stat and the seal and it still leaked so I filled the gap full of RTV. It still has a small leak, but it got them back home...

Any idea what the problem is? Is this a common 4.6 thing?

Thank you all for your help. I didn't do a search, so if there is already a thread on this sort of thing please point me in the right direction...
 

ACSPONY

20+ Year Stangneter
Oct 10, 2004
711
2
19
Ohio
Jun 27, 2005
#2
  • Jun 27, 2005
  • #2
the 96-98s have a coolant problem just like what you're describing. The intakes like to leak coolant near the thermostat housing. There was a service bulletin on this I think but if it's a 98 the warranty is probably up. He can pick up a replacement with an aluminum crossover- which will prevent leaking unlike the factory plastic one- or he can get a PI intake- the one from 99+ stangs and pick up some horsepower in the process. This will bolt on but you'll either need adapter gaskets or some RTV. Do a search for PI swap and you'll find what you need.
Good luck,
~A.C.
 

Umby

New Member
Mar 30, 2005
129
0
0
Atlanta, GA
Jun 27, 2005
#3
  • Jun 27, 2005
  • #3
Thanx, I'll do some checking...

Where would I drum up an aluminum one at and how would I replace it since its molded to the manifold... or is it???
 

DropTopPony

Noob Slayer
Founding Member
Aug 13, 2002
2,570
3
48
south jersey
Jun 27, 2005
#4
  • Jun 27, 2005
  • #4
Umby said:
Thanx, I'll do some checking...

Where would I drum up an aluminum one at and how would I replace it since its molded to the manifold... or is it???
Click to expand...


he needs a whole new intake....the replacement intake will come with the front coolant crossover in aluminum not plastic. There was a recall on these and a lawsuit also. He should just get a 03 or 04 stock intake to use as a replacement. It will add @15rwhp and solve his problem. theres companies that sell complete swap kits like Livernois Motorsports. Heres a pic of that install kit....notice the aluminum crossover in the front.
 

ACSPONY

20+ Year Stangneter
Oct 10, 2004
711
2
19
Ohio
Jun 27, 2005
#5
  • Jun 27, 2005
  • #5
droptopponynj said:
he needs a whole new intake....the replacement intake will come with the front coolant crossover in aluminum not plastic. There was a recall on these and a lawsuit also. He should just get a 03 or 04 stock intake to use as a replacement. It will add @15rwhp and solve his problem. theres companies that sell complete swap kits like Livernois Motorsports. Heres a pic of that install kit....notice the aluminum crossover in the front.
Click to expand...
That's why I said he can pick up a new one[intake] WITH AN ALUMINUM CROSSOVER
 

COramprat

...I can take it. I think.
20+ Year Stangneter
Mar 2, 2003
8,474
1,463
223
Sea of Tranquility
Jun 27, 2005
#6
  • Jun 27, 2005
  • #6
DO the swap to the PI intake...flows alot better than the old one. There are two ways to install it. RTV will seal it since the ports do not match. Many have had success doing it this way. You can also buy adapter plates to smooth the transistion between the mismatched ports. www.unitedmajority.com has a write up on the swap and may still have some plates left. Check Ebay also...they show there every now and then. Livenois makes a kit but it is pretty expensive...about 600 bucks.

You could do a headswap that will give you a nice boost in HP...all depends on what you want to spend. Search headswap or pi intake and you will find tons of info.
 

96WhiteNight

New Member
May 11, 2004
303
0
0
Carlisle, PA
Jun 27, 2005
#7
  • Jun 27, 2005
  • #7
For sure you can buy the whole PI set up, heads, gaskets, bolts, and intake for about 1100. And you see an average of 40-50 hp gains. Do cams with the swap and you can get up to about 70-80 hp.
 

Umby

New Member
Mar 30, 2005
129
0
0
Atlanta, GA
Jun 27, 2005
#8
  • Jun 27, 2005
  • #8
Gotcha! Thanx for all your help! I'll let ya know what he decides to do.
 
You must log in or register to reply here.

Similar threads

J
Engine Coolant leak from oil filter
  • jr273
  • Mar 26, 2026
  • SN95 4.6L Mustang Tech
Replies
9
Views
272
SN95 4.6L Mustang Tech Mar 31, 2026
squeak93
C
C4 trans help needed
  • CPH89LX
  • Apr 26, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
6
Views
224
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Apr 28, 2026
CPH89LX
C
V
Engine Coolant Leaking?
  • vinzo
  • Jan 26, 2025
  • Fox 5.0 Mustang Tech
Replies
7
Views
497
Fox 5.0 Mustang Tech Jan 26, 2025
2000xp8
A
ECT sensor wires gone?? HELP
  • archer886
  • Oct 6, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
5
Views
376
1996 - 2004 SN95 Mustang -General/Talk- Oct 8, 2025
Mustang5L5
M
2001 v6 heater return pipe leak question
  • mnky99
  • Nov 11, 2025
  • SN95 V6 Mustang Tech
Replies
1
Views
263
SN95 V6 Mustang Tech Nov 11, 2025
mnky99
M
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?