Modified Mustangs & Fords TCI Coyote install

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Today we will be starting the install of the new TCI front suspension for a Coyote for the magazine project car. This is what we are starting with.

01.webp


03.webp


I won't be able to give you a lot of details you will have to follow along in the magazine.
 
After looking it over we found rust and patches in the shock towers and frame rails so we decided to replace the frame rails.

It is a good thing we removed the frame rails the left side was never welded to the floor pan and also had rust holes in it.

40.webp


43.webp
 
A few more pictures. We have been working on other projects and waiting for the Speedway Engineering rear end to be finished.

72.webp


73.webp


74.webp


We haven't done anything to straighten out the firewall until we see how the engine fits

75.webp
 

Attachments

  • 72.webp
    72.webp
    67.2 KB · Views: 351
  • 74.webp
    74.webp
    76 KB · Views: 351
  • 73.webp
    73.webp
    68.5 KB · Views: 363
  • 75.webp
    75.webp
    64.8 KB · Views: 316
We had already cut out the transmission tunnel and yesterday Steve brought the engine and trans.

DSCN4473_zpsab638779.webp


There has been a lot of talk how the TCI products don't fit but we had no problem. The motor mounts that bolt to the block are slotted and we installed them the as far forward as we could to set the engine back. The mounts were tighten on the block and it was a tight fit with the shifter clearing the cutout in the firewall and the pan clearing the radiator support but we got it in. It went in on the first try. The tranny tunnel needs to be trimmed a little more but it does not hit. The bolts went into the motor mounts with no problems and we have pan clearance at the crossmember and rack.

DSCN4480_zps8e65ffd1.webp
 

Attachments

  • DSCN4473_zpsab638779.webp
    DSCN4473_zpsab638779.webp
    95.4 KB · Views: 330
  • DSCN4480_zps8e65ffd1.webp
    DSCN4480_zps8e65ffd1.webp
    99.6 KB · Views: 334
  • DSCN4480_zps8e65ffd1.webp
    DSCN4480_zps8e65ffd1.webp
    99.6 KB · Views: 296
  • DSCN4473_zpsab638779.webp
    DSCN4473_zpsab638779.webp
    95.4 KB · Views: 347
We had already cut out the transmission tunnel and yesterday Steve brought the engine and trans.

DSCN4473_zpsab638779.webp


There has been a lot of talk how the TCI products don't fit but we had no problem. The motor mounts that bolt to the block are slotted and we installed them the as far forward as we could to set the engine back. The mounts were tighten on the block and it was a tight fit with the shifter clearing the cutout in the firewall and the pan clearing the radiator support but we got it in. It went in on the first try. The tranny tunnel needs to be trimmed a little more but it does not hit. The bolts went into the motor mounts with no problems and we have pan clearance at the crossmember and rack.

DSCN4480_zps8e65ffd1.webp
the problem these guys are having with the fitting isn't with the TCI product it is the car it's self .no one wants to believe that the car they have is slightly out of shape .50 some odd years and rough roads have taken there toll on them ,twisting ,sagging and even cocking the frame structures.i have seen a lot of twisted cars and most cars have some. i know TCI products are jig welded so the product is very consistant .most mustangs are going to need some amount of tweeking and thats just a fact every one has to deal with :shrug: looking very nice by the way
 

Attachments

  • DSCN4480_zps8e65ffd1.webp
    DSCN4480_zps8e65ffd1.webp
    99.6 KB · Views: 389
  • DSCN4480_zps8e65ffd1.webp
    DSCN4480_zps8e65ffd1.webp
    99.6 KB · Views: 397
  • DSCN4473_zpsab638779.webp
    DSCN4473_zpsab638779.webp
    95.4 KB · Views: 332
  • DSCN4473_zpsab638779.webp
    DSCN4473_zpsab638779.webp
    95.4 KB · Views: 340
I have a question. I am working on a similar project to this but I am installing a supercharged 4.6 DOHC. I also have the TCI IFS kit. I must also replace frame rails ,aprons ect. How do you get everything lined back up and in the right location?
 
I need to get you caught up on the Colt of Personality.

We even had my granddaughter helping remove the lead from the factory seam.

86_zpsd9e24d0e.webp

We added sill bars to stiffen the body

81_zps2bb3ab9b.webp

83_zpsf13192b4.webp

79_zps522a9a8e.webp

Ready for SPI epoxy primer

87_zps3421dbdd.webp

We assembled the TCI torque arm rear suspension

88_zpsf227838b.webp

89_zpsdd16403f.webp

Back on the ground with wheels borrowed from an Eleanor project

91_zpsdf1e19da.webp
 
+ 1 on getting it level.it simply has to be or nothing will fit right.and keep checking as you go just encase you have knocked it out of level. wright your measurements down end length ,height,width, the more measurements the better

it's looking good Rusty ,when does the article come out?