Moroso Heavy Duty Switch

l2ol33rt

New Member
Nov 13, 2005
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Ive just got a few questions about the switch.

First would it be ok to run 1/0 guage from the battery to the switch and then run 1 gauge wire from the switch to the front of the car? I just ran out of 1 gauge wire and have some 1/0 guage left so i was just wondering if i could us it.
diagram9tx.webp

?

Next do i use ring terminals when connected the 1 or 1/0 guage wire to the switch? Cuz i cant find any terminals that are that size.
 

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For a battery cut off switch, see
http://www.moroso.com/catalog/categorydisplay.asp?catcode=42225 is
the switch http://www.moroso.com/catalog/images/74102_inst.pdf
Use the super duty switch and the following tech note to wire it and you will be good to go.

Use the Moroso plan for the alternator wiring and you risk a fire. The 10 gauge
wire they recommend is even less adequate that the stock Mustang wiring.

There is a solution, but it will require about 40' of 18 gauge green wire.

Wire the battery to the two 1/4" posts as shown in the diagram.

The alternator requires a different approach. On the small alternator plug
there is a green wire. It is the sense lead that turns the regulator on when
the ignition switch is in the run position. Cut the green wire and solder the 40'
of green wire between the two pieces. Use some heat shrink to cover the
splices. See http://fordfuelinjection.com/?p=7 for some excellent
help on soldering & using heat shrink tubing.

Run the green wire back to the Moroso switch and cut off the excess wire.
Try to run the green wire inside the car and protect it from getting cut or
chaffed. Crimp a 18 gauge ring terminal (red is 18 gauge color code for the crimp
on terminals) on each wire. Bolt one ring terminal to each of the 3/16" studs.
Do not add the jumper between the 1/4" stud and the 3/16" stud as shown it the
Moroso diagram.

How it works:
The green wire is the ignition on sense feed to the regulator. It supplies power
to the regulator when the ignition switch is in the run position. Turn the
Moroso switch to off, and the sense voltage goes away, the voltage
regulator shuts off and the alternator quits making power.

See the following website for some help from Tmoss (diagram designer) &
Stang&2Birds (website host) for help on 88-90 wiring and lots more…

http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

http://www.veryuseful.com/mustang/tech/engine/images/88-91eecPinout.gif

Diagram courtesy of Tmoss and Stang&2birds.
fuel-alt-links-ign-ac.gif


Diagram courtesy of Tmoss and Stang&2birds.