My Budget GT-40P build *56K better take a nap*

Hey guys, i was pretty bored today, so i decided its time to post up my build. Some of you may remember i broke the crank in my 94GT a couple of months ago,
thread here-->http://forums.stangnet.com/765663-anyone-ever-break-crank-like-carnage-inside.html
Old motor
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Gettin ready to pull
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Up on stands to pull tranny
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Tranny out
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My old man giving me a hand
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new motor read to be cleaned up
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Ready to come out
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Motor out!
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Nice lift kit!
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Broken bell housing
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valves had a makeout session!
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custom pistons
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Custom crank
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Broken block
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end of crank
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Soup pan

New motor


My original plan was to just leave the car until spring, but since there was no snow forcasted for pretty much all of november, i decided to just go for it.
Since the entire motor was pooched, and im working on a tight budget, i went for a motor out of a wreck, but also wanted to modify at the same time. I searched and searched and finally located a motor out of a 97 explorer with low KMs on it at a local motor recycler.

I cleaned the new motor all up, but decided to not pull the heads, the place i bought the motor from replaces all the bearings in the bottom end as a pre-cautionary, it made me somewhat nervous that they did so, but more on that later. Then i tossed in a Ford racing E303 cam, new FR timing chain and balancer, then topped the motor off with an Edelbrock Performer that i had on the other motor. Luckily for me the front timing cover works just fine with the mustang water pump and other than using a mustang balancer(also ford racing) the motors interchange pretty easily.

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Before cleaning
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After a good clean and some paint
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new timing chain and cam
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Box of goodies

Since i was on a tight budget, i tried to dent the stock headers to make them fit on the P heads, but there was no way in hell that was going to work without major re-construction. So i sprung for the un-coated Ford racing headers made for the P heads. Now i know that they are designed for 87-93, but they fit perfect on the 94-95, all you need to do is eliminate your EGR, in my case that consisted of cutting and pinching off the EGR tube until i can get a chip burnt.

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beautiful quality
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How the box from summit racing showed up at the post office

Before i put the oil pan on to button up the motor, i wanted to put in a new rear seal, so i decided to pull the rear main cap so i could check their bearing install at the same time, the pics tell the story but man am i SO HAPPY I DID SO, from previous expierences ive learnt to NEVER trust someone elses work unless they have proven themselves in the past.
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see how its not EVEN CLOSE to being straight?
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Other end was all squished

Now ive never done any kind of internal motor work like this before on anything other than a 2stroke, but i know damn straight that this was incorrect and would cause another major engine failure in a very short time span. So after all my hard working cleaning this thing up and switching all my parts(including new aftermarket parts) over to this thing, i had to wrap it up and take it back to show them their ****ty workmanship. They claimed that they would never send a motor out like that and dont know what happened, long story short i made them put all new bearings in again and i stood there and watched them put it together and torque it correctly, for free of course.

now back to install

View attachment 279540
Engine bay cleaning
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All buttoned up and ready to drop in
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It slipped in so nice
Now you might be saying "but you missed something so important!!!"
so yes it came out again

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out again
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]
Forgot the engine plate!! DOH!! oh well
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Now back in once again
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pretty much buttoned up and ready to go

When the old motor blew it broke the bellhousing and the bearing reatainer, so i sourced a new bellhousing from a wrecker in vancouver, as well as a new crank pully and PS pulley, because my ****ty princess auto puller twisted it all up.

At first i couldnt get it to fire up, checked all connectors, had spark, had fuel, couldnt figure it out. Until i checked my dizzy, turns out i had it off by 180*, so pulled that out, got it lined up right and the car fired right up! set the timing to 14* and now it runs like a champ!

Heres a little vid i made of it running-->YouTube - GT40P motor in my 94 Mustang GT
I know its kinda dark for some reason

All in all i am very happy with how it went, for my first ever pulling a motor and rebuilding/building a new motor it went very smooth with limited problems. I CAN NOT WAIT!!!! until spring time now to drive it, as i only had a chance to take it for one little jaunt before the snow really hit. It now sits eagerly in storage to terroize the streets once again!!

Thanks for looking, Jay
 

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i did forgot that stupid backplate like 4 times now.... you'd think i'd remember by now but everytime i do something with the tranny i forget it.

great work man!