Need wiring help ASAP-please

68stang351

Founding Member
May 16, 2002
850
8
39
Savoy TX
Here's the deal, the headlights in the 90 quit working the other night. I bought a new switch and as soon as I plugged it in, one the the black wires coming from the switch got extremely hot, like burning the insulation hot. So I disconnected the battery, replaced the electrical plug to the switch (with a new one), and the burnt wire and it still shorts out.
Has anyone else been through this? I did a search and couldn't find anything to help me.
I can't find a short anywhere (partly because I'm not sure where to look), and was hoping someone would have a good diagram. I found several but they all show only 3 of the 8 wires that come from the headlight switch.

I'm getting frustrated, can anybody help me?
 
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Nevermind. I found my Ford tech manual that my friend gave me and tested my "new":rolleyes: headlight switch and it didn't have continuity between two of the terminals that should always have continuity. Then I noticed the "Ford" stamped into the "new" switch. Appearantly someone cleaned and returned their old switch and returned it to the parts store which is what I ended up buying.

Everything works fine with the old switch back in there. The lights went out because the original plug had a teminal pulled back where it wasn't making contact.

I thought about testing my "new" switch at about 9 a.m. but noooo! "It's a new switch there's nothing wrong with it" I told myself. I ended up doing it at 3 p.m. after wasting all day working on this stupid thing.
 
Probably not much help. but here it is...
Diagram is for an 89, but the headlight wiring should be the same.
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Send me you email address and I will send you the complete wiring diagram package for an 89 Mustang. It is too big to fit through Stangnet's email gateway.