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  • 1965 - 1973 Classic Mustangs -General/Talk-

rebuilt heater box, weak heat

  • Thread starter Thread starter connella08
  • Start date Start date Jan 10, 2023

connella08

15 Year Member
Jul 3, 2013
17
2
14
Jan 10, 2023
#1
  • Jan 10, 2023
  • #1
hello everyone,

My daily driver died so i have been driving my 68 while i search for a replacement. new england winters can get pretty cold so i rebuilt the heater box, but i still dont get much warm air out of it. to provide some technical info about the car, i have a 1990 5.0 swap but converted it back to carburetor using a summit brand weiand warrior knockoff intake. im also running a standard rotation water pump. i purchased a brand new brass heater core from NPDLink, as well as the fitting that goes into the intake with the extension tube on the bottom. i rebuilt my heater box using a gasket kit and contact cement to glue the gaskets to their appropriate areas in the box (and yes, i put gaskets on both sides of the door flaps). when the car is up to running temp, the defroster vents are warm at best, and the vent that blows at your feet is pretty much cold all the time. i have provided a list of links to all the parts i purchased and used hoping someone sees where i went wrong. the car also got a new thermostat last year when i put the motor in, but only put a few hundred miles on it at most.

intake manifold - https://www.summitracing.com/parts/SUM-226030
heater core - https://www.npdlink.com/product/heater-core-oe-style-copper/146337/200457?year=1968
heater core ends - https://www.npdlink.com/product/end-cap-seal-heater-core/103093/200457?year=1968
gasket kit - https://www.npdlink.com/product/gasket-set-heater-box/103210/200457?year=1968
intake fitting - https://www.npdlink.com/product/connection-heater-hose-zinc-dichromate/206393/203317?year=1968
plenum - https://www.npdlink.com/product/heater-plenum/103050/200458?year=1968
defrost hose - https://www.npdlink.com/product/defroster-ducts/178786/200458?year=1968
control cables - https://www.npdlink.com/product/cable-heater-temperature/103098/200459?year=1968
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
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Box behind Walmart
Jan 10, 2023
#2
  • Jan 10, 2023
  • #2
Does the car get up to full operating temperature when you're driving it in these conditions?


The first thing that comes to my mind is that the cooling system thermostat might not be functioning correctly.
 

connella08

15 Year Member
Jul 3, 2013
17
2
14
Jan 10, 2023
#3
  • Jan 10, 2023
  • #3
i would like to say yes, but im still going through the shambles of wiring that is in the car, so i have no way of telling because the temp gauge doesnt work.
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,026
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Box behind Walmart
Jan 10, 2023
#4
  • Jan 10, 2023
  • #4
connella08 said:
i would like to say yes, but im still going through the shambles of wiring that is in the car, so i have no way of telling because the temp gauge doesnt work.
Click to expand...
Ah! That might be a good place to start. Ensure that your t-stat is opening and closing before you dig too deeply into the rest of it.

Any idea how long it's been in there?
 
Reactions: Mcmahst

connella08

15 Year Member
Jul 3, 2013
17
2
14
Jan 10, 2023
#5
  • Jan 10, 2023
  • #5
Noobz347 said:
Ah! That might be a good place to start. Ensure that your t-stat is opening and closing before you dig too deeply into the rest of it.

Any idea how long it's been in there?
Click to expand...
i put a new thermostat in it about 2 years ago, but it only has collectively about 1,000 miles on it. thats why i was ruling it out because i assumed it would still be new enough to be working as it should be.
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,026
21,205
234
Box behind Walmart
Jan 10, 2023
#6
  • Jan 10, 2023
  • #6
connella08 said:
i put a new thermostat in it about 2 years ago, but it only has collectively about 1,000 miles on it. thats why i was ruling it out because i assumed it would still be new enough to be working as it should be.
Click to expand...
I have purchased T-stats that were bad out of the box.
 
Reactions: Mcmahst
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