replacing calipers

Dale Royster

Founding Member
Jan 6, 2002
558
0
0
Canton, Michigan
I was a brake mechanic for a long time, and Ive never seen an odd problem like what Im having now.

The right rear caliper on my 01 GT froze up after the parking brake cable froze up in the casing. I replaced the caliper and it will NOT bleed. Ive run damn near a whole bottle of fluid through it and it just wont get any pressure behind it. The piston wont move , Im assuming because its full of air. Has anyone ever changed a caliper and had this problem?/
 
does it actually have pressure? if it froze, could it be possible that the line its self cant build the pressure like it used to? it might put out enough to force the fluid through, but after that enough resistance just stops the flow... meaning no grip... I am assuming that you ahve fully twisted the piston into the caliper, and then (with the caliper not installed to the hub) pumped the brake to see if it even works? if it wont even do that then start at ground 1 and put your thumb over the brake line (disconnected) and see if the presure can force liquid out with you plugging the hole. if not, you have a pressure issue... if it does, replace the caliper again :)

also, when changing, i am assuming you didnt let air seep back into the module, correct? from my understanding if air gets that far back into the system you are hosed till you get it to a dealer to haev them fix it.... however, this would affect the entire system, not jsut the one side.

if you are really running out of ideas, once you have taken a shot at mine, then you might want to perform the same diagnosis on the opposite side rear brake... see if its the same on that side or not.

Torinalth
 
Thanks for the extra ideas, I messed with it all day today and still couldnt get any pressure on it. Then I noticed that the new axle on that side might be too long. I just had a detroit True Trac and 31 Spline moser axles installed and on the side with the bad brake caliper, the rotor is actually rubbing on the caliper bracket because it looks like its too long (The Axle). Sheesh I just want to drive my car!!!!
 
If you unscrew the brake fluid reservoir cap, and twist the piston inward, if there is air in the system, it should force it back up and out the reservoir. However, a few good bubbles could splatter on to your paint.