• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

SERIOUS HELP

  • Thread starter Thread starter 02mingreyGT
  • Start date Start date May 6, 2004

02mingreyGT

New Member
Jan 4, 2004
280
0
0
Portales, NM
May 6, 2004
#1
  • May 6, 2004
  • #1
Ok well me and some friends are installing my steeda Underdrive Pullies and we are almost done and we began threading on the balancer pully with the bolt that steeda supplied to get it started on and my friend tightened it all the way down like a JACKASSS!!!!!! and broke most of the bolt off with just less than a half inch in the crank. he said a mechanic could tap the bolt and unscrew it but it MIGHT throw off the crank and that would be SERIOUS. does anybody know if that we tapped the bolt and unscrewed it if it would jack up the crank at all??? I NEED YOUR SERIOUS INPUT
 

CTGrey02

Founding Member
May 22, 2002
1,403
0
0
Bristol, CT
May 6, 2004
#2
  • May 6, 2004
  • #2
You don't have many other choices.. you can either tac weld a nut to whats left of the bolt and back it out that way our your going to need to tap it. Good luck dude.. and stick your friends tongue in an electrical socket afterwords.
 

2001Saleen181

New Member
Mar 20, 2004
193
0
0
May 6, 2004
#3
  • May 6, 2004
  • #3
I had a bolt broke off of my valve cover on my 5.0 once and I went to sears and bought a bolt retraction kit (30.00). Took me 15 minutes and I was back on the road. Your bolt might be harder to remove, but it might work.
Good Luck.
 

2k2fourpointsix

New Member
Apr 7, 2003
210
0
0
Quincy, MA
May 6, 2004
#4
  • May 6, 2004
  • #4
Ive seen a dozen or so threads like this one, bring it to a good mechanic and they will be able to fix it for you, but it won't be cheap. Try searching on here for what others did to get it out.
 
0

03gtdrkpny

New Member
Apr 4, 2004
79
0
0
IL
May 6, 2004
#5
  • May 6, 2004
  • #5
Ahhh. Just torch the car, it's over. Make sure your friend's in the trunk.





j/k


run to sears before they close, that kit saved my @$$ 5 times on my fox body
 

02mingreyGT

New Member
Jan 4, 2004
280
0
0
Portales, NM
May 6, 2004
#6
  • May 6, 2004
  • #6
Ive never been so PISSED OFF IN MY ENTIRE LIFE. you guys think ill need a whole new crank???? GOD I HOPE NOT but i dont know if the bolt retraction kit will really get it out ya think? im in need of HELP
 

2001Saleen181

New Member
Mar 20, 2004
193
0
0
May 6, 2004
#7
  • May 6, 2004
  • #7
Give the kit a try. You might be suprise. And I really doubt your crank is bad.
 

02mingreyGT

New Member
Jan 4, 2004
280
0
0
Portales, NM
May 6, 2004
#8
  • May 6, 2004
  • #8
well i finally got the pulle off and that bolt is in there a ways so the kit is still worth a shot???
 

02mingreyGT

New Member
Jan 4, 2004
280
0
0
Portales, NM
May 6, 2004
#9
  • May 6, 2004
  • #9
HELP!
 

2001Saleen181

New Member
Mar 20, 2004
193
0
0
May 6, 2004
#10
  • May 6, 2004
  • #10
You will have to drill into the bolt, so you might have a clearance problem with the radiator, but with patience, I think you can do it.
Good luck.
 
G

GinoGT

Founding Member
Aug 11, 2002
1,862
0
36
May 7, 2004
#11
  • May 7, 2004
  • #11
This is why the only people that should turn a wrench on a crucial part of your car are yourself or a paid mechanic.
 
C

CottonBurnerz

Banned
May 10, 2003
1,554
0
0
Drink and Drive = Teh Lose
May 7, 2004
#12
  • May 7, 2004
  • #12
heck.. i even broke my intake bolt myself.. i feel so dumb.
 

GoldnGT

Founding Member
Aug 21, 2002
427
0
0
Birmingham, AL
May 7, 2004
#13
  • May 7, 2004
  • #13
Look.. don't give up yet. You need to get the kit.. try it.. you will proly have to drop your radiator to get a drill in there. you just need to take your time and try it.. if you are afraid to try it.. you'll have to pony up the money and take it to a mechanic to get it out. I'd beat the **** out of your friend.

Mike
 
0

00gtconv

Founding Member
Oct 25, 2002
516
0
0
May 7, 2004
#14
  • May 7, 2004
  • #14
tap

Get the old bolt out with a bolt removel kit.

No big deal every body strips a bolt. I was able to go up at least 1 size (non metric)and tap my bolt.

Without removing anthing I was able to take a drill bit that came with the tap set, and turned it with my hand to remove most of the old thread; this took about 10mins. Then I hand tapped the new thread, about 5 mins.

Make sure your new bolt is "not" longer than the old bolt(error on the short side if you have too. Also spray (cleaner or WD40)out the tap hole after you finish so the bolt will thread all the way in.Make sure you get a bolt with the same or more harndess.

Piece of cake, no big deal!!! Remember people who never make mistakes will never learn to do their own work!

Your new bolt will be larger and stronger than the old bolt.
 

StangLou

Active Member
Jul 9, 2003
1,264
0
36
Holly Springs, NC
May 7, 2004
#15
  • May 7, 2004
  • #15
Truer words were never spoken!



Ive botched so many screws and things on my old 5.0 it made me really take my time when I do anything to my new one.

Live and Learn man!
 

kirkyg

Founding Member
Jun 14, 2002
3,568
1
56
Beaumont, TX
May 7, 2004
#16
  • May 7, 2004
  • #16
Well look at the bright side even if your crank is fux0rd just get you a cobra crank to replace it and some forged rods pistons and your in business!

Good luck gettin the broken thread out!

kirkyg
 

02mingreyGT

New Member
Jan 4, 2004
280
0
0
Portales, NM
May 7, 2004
#17
  • May 7, 2004
  • #17
Thanks a bunch guys you making me feel more confident about my situation hehe and as for my friend i want to kick him square in the nuts right now becuase he is ALWAYS ****ING WITH MY CAR!!!! he has broken more chit on my car than i can even remember becuase he is a disrespectul little chit and doesnt care about anything else other than HIS STANG! I HATE HIM!!!! i should sue his ass!!






end of rant...

thank you
 

02mingreyGT

New Member
Jan 4, 2004
280
0
0
Portales, NM
May 7, 2004
#18
  • May 7, 2004
  • #18
GinoGT said:
This is why the only people that should turn a wrench on a crucial part of your car are yourself or a paid mechanic.
Click to expand...
TRUST ME from now on im scared to even put my K&N myself
 

boris

New Member
Feb 22, 2004
35
0
0
Seattle
May 8, 2004
#19
  • May 8, 2004
  • #19
I've had to extract a bunch of bolts in my time. Here are some helpful tips.

If the bolt broke because it was over tightened, you might be able to get it. If it's cross threaded or bottomed in the hole, you're bummin.

First, and MOST IMPORTANT, before you drill, use a center punch and make a nice little dent centered EXACTLY in the middle of what's left of the broken bolt in the crank. You don't want to be drilling into the threads.

The bolt is probably made from a high grade steel so you'll want to buy a few new, sharp drill bits. Better yet, cough up the $ for some good Cobalt bits. Use a ton of oil to keep the bit cool while you drill. Try really hard to keep the drill straight and square. Start with a smaller bit and work your way up to the size needed for the extractor.

Be patient and whatever you do, do NOT break the extractor off in the hole. If you think it's going to snap, you can go to the next size up but do not let it break.

Oh yeah, if you pulled your pulley back off, tape up the front seal so the chips won't fall in.
 

GoBabyVroommm

Active Member
Mar 22, 2003
1,156
0
36
Chicago, For Realss???!!!
May 8, 2004
#20
  • May 8, 2004
  • #20
Hmmmm never happened to be before but this thread has good info. Let us know what happened bro.
 
You must log in or register to reply here.

Similar threads

T
Help with a 95 5L crank no start
  • TheBubbaJoe
  • Nov 4, 2025
  • 1994 - 1995 Specific Tech
Replies
3
Views
394
1994 - 1995 Specific Tech Nov 5, 2025
AeroCoupe
P
2002 T5 transmission vibration issue
  • puffoo
  • Feb 22, 2026
  • SN95 V6 Mustang Tech
Replies
0
Views
142
SN95 V6 Mustang Tech Feb 22, 2026
puffoo
P
B
'03 GT Fuel Pump/Pressure/Delivery Issue
  • Brodach
  • Oct 21, 2025
  • SN95 4.6L Mustang Tech
Replies
8
Views
812
SN95 4.6L Mustang Tech Oct 31, 2025
gkomo
Drivetrain 83’ Glx convertible C5 Trans help!
  • JacksonJared2113
  • Dec 25, 2025
  • Fox 5.0 Mustang Tech
Replies
2
Views
320
Fox 5.0 Mustang Tech Dec 26, 2025
JacksonJared2113
1987 Mustang GT Mass Air Conversion Help
  • mustangmike6996
  • Jan 1, 2025
  • Fox 5.0 Mustang Tech
  • 2
Replies
21
Views
1K
Fox 5.0 Mustang Tech Feb 4, 2025
mustangmike6996
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?