admaster99 said:
Hey all I was wondering if I wanted to put some different heads on my stock 77' 302 say from another year of mustang or style of car what would be a good year to get the heads off of in hoping to gain some decent hp. Because I don't think I could justify putting down 1,200 for a new set of heads. Also can you use heads off of 351. I know some people have done it and I was curious to learn more. Also a net figure of how much hp would help. I was also wondering whats the best size of rockers to get get and what would the hp gains on that be.
All heads in the 289/302 family have the same flow rates, even the elusive 289 "hi-po" are similar to the rest - 1.78" intake valves/1.46" exhaust valves. (In other words, their flow characteristics suck)
1969-1974 351W heads have slightly larger intake ports and 1.84" intake valves/1.54" exhaust valves, so they flow quite a bit better than the 302 heads. 1975+ 351W heads are identical to the 302 heads, valves and all, but the combustion chambers are generally larger, so it will drop compression ratio on certain 302s, (namely, the pre-smog era high-compression small blocks)
If you want to use a set of '69-'74 351W heads, make sure to have a machine shop at least remove the big bumps in the exhaust ports to improve exhaust flow. You will need some hardened 7/16" washers for use on the head bolts, also, since the stock 302 block uses 7/16" head bolts and the 351W heads have 1/2" head bolt holes. (Or you could do what I did, and drill/tap the block for 1/2" bolts, which increases the clamping force on the heads.

In all honestly, if you're not looking to spend a lot of moola shmoola, raising the compression ratio is a more effective way of increasing power(and fuel economy, as well) than trying to get more flow from a factory small block head.
So just find a set of older pre-smog heads with the small "closed" combustion chambers, and bolt those on your '77 302. Just make sure you measure the chambers CC and do the math first, so you don't go too high on compression, or running pump gas will be out of the question. 10:1 is about as high as you can go on premium gas with iron heads. The '77 302 has about 8:1, so raising it by 2 points will give you a lot more torque, hp and throttle response.
As a side benefit, since higher compression raises engine efficiency, you will also see an increase in gas mileage. (and an increase in emissions, too. heh)
admaster99 said:
One last question, I was wondering how much hp can these cars handle before they start to twist what would be the max, before it would become risky. thanks
My 332" is making something like 500-530 hp, and 400-420ft/lbs at the flexplate, and I never run slicks, because something bad would definitely happen if I did.
I have no connectors or any other support in my coupe. It's showing signs of stress, such as small cracks on the quarters and on the window pillars, and the windshield keeps coming unglued across the top. My advice, don't go as high as I did without increasing rigidity in the body. hah.