• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Stator wire on 3G, Crimp AND solder inline connector? How?

  • Thread starter Thread starter MustangLX-5.0
  • Start date Start date Mar 23, 2010

MustangLX-5.0

Founding Member
Dec 2, 2000
856
7
38
Lehigh Acres Fla.
Mar 23, 2010
#1
  • Mar 23, 2010
  • #1
Yep, I know how to solder, and I KNOW how to crimp wire terminals. What I don't get, is how the hell you're physically supposed to crimp AND solder the inline butt terminal on the 2 stator wire ends. Well , that's what it says in the instructions for the 3G alternator. In order to do both, you would haave to be able to slide the inline terminal down one of the wires... you know.. get it onto the insulated part first. Then you would solder the two wires together, THEN slide the butt terminal down and crimp it. That would be possible IF the terminal were large enough. That tiny red connector is just large enough for the bare ends of the copper wire to enter halfway.

Cripes.. I love these how-to's.... they always have you do things that are impossible. Give me the right parts and I will...

****! whats the **** with these forum errors.. damn it...constantly man
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
33
129
Mar 24, 2010
#2
  • Mar 24, 2010
  • #2
I would just solder it and call it good. Since you are proficient with both soldering and crimping, you can choose whichever you prefer (crimps can get wonky after enough NVH and heat cycles though).

You can also use the FFI regulator harness if you desire (it has the stator loop pre-fabbed as I recall).
 

MustangLX-5.0

Founding Member
Dec 2, 2000
856
7
38
Lehigh Acres Fla.
Mar 24, 2010
#3
  • Mar 24, 2010
  • #3
I soldered and then heat shrank it.. Crimped on one of the ring terminals for the black/orange wire. I could not use the other black/orange wire. I was BARELY able to get both the 4 gauge power wire terminal AND one of those black/orange wires on to the alt. It said to use both, but the second would not fit, so I capped it off. You have no idea how hard it was to get both of those wires back there.

Sorry, I was hell frustrated yesterday. Having a rear sway bar that cant be used just kicked me . And this just made me want to rant.
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
33
129
Mar 24, 2010
#4
  • Mar 24, 2010
  • #4
I would not have connected either of the stock charge wires (blk/or) to the 3G.
The circuit protection for those was iffy to begin with (sometimes the wiring caught on fire with a 2G). If your new 4 gauge charge cable blows it's fuse or has some other issue, all that power will try to go through the stock wiring. If the fusible links don't blow fast enough................
 

MustangLX-5.0

Founding Member
Dec 2, 2000
856
7
38
Lehigh Acres Fla.
Mar 24, 2010
#5
  • Mar 24, 2010
  • #5
According to PA Performance, they dont recommend the 4 ga wire be use soley as a replacement. Personally, I think it would be good enough. After all, the power wire on my 3.8 is smaller (8 ga I think). I just connected the old wires because PA says using the 4 ga alone could void warranty if the alt got damaged. Do you think I should just pull the black/orange wire off and cap it?

Thanks again for the help.... as aannoying as my threads can be sometimes
 

Grn92LX

Fidanza Man!
Founding Member
Jan 14, 2001
6,819
64
129
New York
Mar 24, 2010
#6
  • Mar 24, 2010
  • #6
Cut the factory plug, tape up or heat shrink the 2 10G wires out of the way and do NOT connect them. Splice in the stator wire or crimp a female connector onto it and plug it in.
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
33
129
Mar 24, 2010
#7
  • Mar 24, 2010
  • #7
I would email the company asking for the reason for this recommendation, and for not covering a warranty issue if the stock wiring is not piggybacked.

The stock wiring on a SN95 3G is 6 AWG as I recall.
 
You must log in or register to reply here.

Similar threads

1
Electrical Headlight harness trouble
  • 1985fox
  • Apr 14, 2026
  • Fox 5.0 Mustang Tech
Replies
7
Views
228
Fox 5.0 Mustang Tech Apr 17, 2026
AeroCoupe
C
5r55s auto to TR3650 Manual swap 4.0 V6
  • Ceskz
  • Feb 24, 2025
  • 2005 - 2014 Specific V6 Tech
Replies
7
Views
1K
2005 - 2014 Specific V6 Tech Mar 27, 2025
89ripper
Progress Thread Giving an abandoned 88 GT project a new chance at life
  • jaketractor
  • Jan 9, 2025
  • Fox 5.0 Mustang Tech
  • 2
Replies
27
Views
2K
Fox 5.0 Mustang Tech Jul 20, 2025
Noobz347
Engine Ron Francis aka The Detail Zone and their Ford harnesses are beyond poor quality.Here's why.
  • CAMTWO1070
  • Oct 20, 2022
  • Fox 5.0 Mustang Tech
Replies
14
Views
5K
Fox 5.0 Mustang Tech Nov 13, 2022
CAMTWO1070
Engine Throwing codes 94, 33, 34, 44, and sporadic engine shutoff.
  • Ryu
  • Oct 9, 2024
  • Fox 5.0 Mustang Tech
Replies
11
Views
965
Fox 5.0 Mustang Tech Oct 16, 2024
89ripper
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?