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  • 2005 - 2014 S-197 Mustang -General/Talk-
  • 2005 - 2009 Specific Tech

Western Motorsports CAI installed!!!!!

  • Thread starter Thread starter kooldawg6
  • Start date Start date Jan 26, 2007
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kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 26, 2007
#1
  • Jan 26, 2007
  • #1
Well it took me about 3.5 hours start to finish, but she's done and looks factory
I had a few minor holdups, but nothing I couldn't work around and complete. Would I do this install again????? YES!!!!! Now that I know some ins and outs. Along with the SCT X-CAL 2 tune, this baby rocks and rolls now. Took my dad out with me on the test drive. He drove it before these mods so had him along to see the difference. Lots of traffic being a Friday, but I was able to get a few hundred feet of clear road. From about a 10mph roll, I stomped it. It downshifted into first hard, got going quickly and when it shifted into 2nd...it stepped out some By then I was hard on the binders as to not slam into the traffic ahead of me.
Here are install pics and comments.

Before:


The WMS CAI Kit:


The Stock MAF & filter box removed:


Overflow bottle relocated:This is where I hit some snags. First of all trying to drain the radiator while the car is not lifted is somewhat difficult.Very cramped lying on the floor and wedging yourself between the floor and bottom of the fascia. I had one hand on the wrench to turn the petcock and the other holding the hose over a bucket. The small hose in the kit came in extra handy here as I hooked it to the spout just above the petcock. Thought I had all of the coolant out when I removed the lower overflow hose from the connection at the thermostat(had bucket under there just in case). Well, more came out than I anticipated and some spilled on the floor before I got the bucket slid over more. After that, the rest was quite simple. Cut a bit off the factory upper overflow hose and spliced it to the new one supplied in the kit.


I took the rubber grommet from the factory airbox, cut the center out and used it for the new overflow bottle bracket for dampening purposes. The hole in the new bracket is to small to use it as is. After cutting it I placed the pieces on each side of the bracket.


Air fliter on: The clamp they supply to atttach the filter to the MAF had to be loosened NEARLY all the way to just get enough room to force the rubber boot over the MAF.




Spliced wires at MAF harness plug and valve cover:
There was only thing that was not right on the wiring diagram supplied from what was actually on the car. Diagram was showing purple/yellow wire on harness, but in fact it was solid red. No matter as long as you know to connect the 2 ends with eachother. There are 6 wires total to splice.(It would've been nice if they at least sent you wires that had the insulation pre cut. That took an extra minute or 2 to do) The wires they supply end up being nearly twice as long as they need to be also. I cut the extra off.








Finished product: Looks VERY factory IMHO:


 

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W

welchy

Active User
Mar 30, 2006
11
4
29
Jan 26, 2007
#2
  • Jan 26, 2007
  • #2
Looks good.
 

stang8urimport

Autozone Junkie
Founding Member
Jun 21, 2002
1,499
12
59
Daytona Beach, FL
Jan 26, 2007
#3
  • Jan 26, 2007
  • #3
I would never buy a CAI no matter how well it performed if I had to cut and splice my brand new Mustangs harness......
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 26, 2007
#4
  • Jan 26, 2007
  • #4
Thanks Welchy. I did think long and hard about it Dawg... I figure I've spliced several things before putting in car stereos with my friend. As long as it is done correctly, how can it go wrong???? Plus I love the idea of having actual ram air, once I get the ram air box which is now in PA heading here. Dawg, would you install a killer aftermarket head unit if it meant splicing into the factory harness?????
 

stang8urimport

Autozone Junkie
Founding Member
Jun 21, 2002
1,499
12
59
Daytona Beach, FL
Jan 26, 2007
#5
  • Jan 26, 2007
  • #5
No. I wouldn't.
 

cda1028

New Member
Mar 1, 2006
27
0
0
Temecula, CA
Jan 27, 2007
#6
  • Jan 27, 2007
  • #6
Looks nice. I am also running the WMS and love it. Looking at your pics, did you heat up the connectors? They will shrink down and seal the ends better.
 

jay07

Member
Aug 3, 2006
81
2
9
Jan 27, 2007
#7
  • Jan 27, 2007
  • #7
PoopDawg said:
No. I wouldn't.
Click to expand...

Looks good! But I'm with Poop, I don't like splicing. Now...if I can buy the harness and make a clean install there, then I'm happy .
 
V

vynle

New Member
Oct 24, 2005
39
0
0
Jan 27, 2007
#8
  • Jan 27, 2007
  • #8
wheres the ram air heat shield? vynle
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 27, 2007
#9
  • Jan 27, 2007
  • #9
cda1028 said:
Looks nice. I am also running the WMS and love it. Looking at your pics, did you heat up the connectors? They will shrink down and seal the ends better.
Click to expand...

Nope I sure didn't. I could unwrap it and do it. Thanks for pointing that out to me.
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 27, 2007
#10
  • Jan 27, 2007
  • #10
vynle said:
wheres the ram air heat shield? vynle
Click to expand...

Should be delivered on Monday I had to order it seperate as Brenspeed does not carry it. I ordered directly from WMS.
 

Marine One

New Member
Jan 28, 2004
276
1
0
North Topsail Beach, NC
Jan 27, 2007
#11
  • Jan 27, 2007
  • #11
Have you had a chance to drive it yet? Did you also retune the ECM with this mod?
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 27, 2007
#12
  • Jan 27, 2007
  • #12
I actually installed the new 87 octane tune around 5pm on Thursday right after it arrived. I noticed a BIG difference over stock. I drove it last evening after the CAI swap and noticed another slight gain. I just now got back from running my tank down low enough to fill it up with 93. I pulled into a parking spot there at the station and uploaded the 93 octane tune. It won't be until tomorrow when I get a chance to go out and about to see that difference.
 

Marine One

New Member
Jan 28, 2004
276
1
0
North Topsail Beach, NC
Jan 27, 2007
#13
  • Jan 27, 2007
  • #13
kooldawg6 said:
I actually installed the new 87 octane tune around 5pm on Thursday right after it arrived. I noticed a BIG difference over stock. I drove it last evening after the CAI swap and noticed another slight gain. I just now got back from running my tank down low enough to fill it up with 93. I pulled into a parking spot there at the station and uploaded the 93 octane tune. It won't be until tomorrow when I get a chance to go out and about to see that difference.
Click to expand...

Who did your tune?
 

ShowYa06

New Member
Jul 2, 2006
144
0
0
Kansas City, MO
Jan 28, 2007
#14
  • Jan 28, 2007
  • #14
I have the WMS intake and would never look back, but with the blower coming very soon may have to give it up.......
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 28, 2007
#15
  • Jan 28, 2007
  • #15
Marine One said:
Who did your tune?
Click to expand...

Brenspeed
 
Z

zoomerman46

New Member
Apr 12, 2005
20
0
1
Glastonbury CT
Jan 29, 2007
#16
  • Jan 29, 2007
  • #16
ShowYa06 said:
I have the WMS intake and would never look back, but with the blower coming very soon may have to give it up.......
Click to expand...

ShowYa06-- Which blower are you going to use? If it's the Saleen then it will work fine everythings fits together OK > Only thing is you would need is the 95 MM MAF tube from WMSracing.I did a Saleen install on my 05 and had the original 80MM tube.Forget it pegs the MAF senor at 5.O Volts.Couldn't get enough air to the SC.added the 95 mm tube 39 lb injectors and 8lb pulley and dyno's at 427rwhp.Big smile on my face evertime I stomp the gas peddle.
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 29, 2007
#17
  • Jan 29, 2007
  • #17
Got the Ram Air tray in this afternoon. Took about 30 minutes to install it. Had to use the Dremel in a few spots for the Hood Latch Lever, Hood Latch itself and the Hood Prop Rod(to bad I haven't already gotten the hood struts and eliminated the Prop Rod).




 

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H

homebrewer

Member
Nov 12, 2006
59
0
7
Richmond VA
Jan 29, 2007
#18
  • Jan 29, 2007
  • #18
I personally wouldn't install that. It seems like it could be a lot more user friendly, and avoid splicing the wires. I've install my fair share of audio components, and done my fair share of electrical work, but they typically don't dictate how the car runs.

The splicing of the wires, and the fact that the shroud doesn't really look like it's a "ram air" more than it is a cold air box, would make me avoid this setup personally..... but that's just me.
 

ShawnyB

New Member
Dec 5, 2006
16
0
0
Jan 30, 2007
#19
  • Jan 30, 2007
  • #19
Thanks for the thorough explanation. I was considering the WMS kit, it is a great concept. I decided to go with the INJEN intake - haven't see anyone else with it and the install is simpler than the WMS. There is even a space for the stock emissions filter in the chrome tubing - LOL
 

kooldawg6

mine works really well and can take a fair amount
Aug 31, 2006
1,679
2
38
Central VA
Jan 30, 2007
#20
  • Jan 30, 2007
  • #20
Glad I shed some light for you ShawnyB. I have gotten ideas from many people on here and have been able to also see some other ideas I would have thought about doing untill seeing it here. That is what makes :SNSign: so great...the people and the great hands on info. I know I'm in a very small percentage by choosing the WMS, but I LOVE IT!!!!! I have had absolutely no problems since the install(only been a few days now...but nearly 400 miles). Along with the 93 octane tune from Brenspeed and the 4.10 gears...WOW!!!!!! I have an O/R H on order now too I can't wait to get and put on to wake it up some more both power and sound wise. BTW, mine is the automatic and after these upgrades I don't dread it at all. With the added power and gear it hardly ever needs to downshift unless you get near WOT. It pulls that strong now. With the tune I was able to increase the shift pressure(only upped it 5%). I no longer turn the OD off anymore...something I ALWAYS did up to 55 MPH before. I can't wait to get to the track this spring!!!!!
 
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