Hey, fellas.
I’m the guy helping MustangSally with his Cobra. I skimmed through the other posts so forgive me if I ask any questions that have already been covered.
I won’t pretend I’m an expert of 5.0s, but I have done headgaskets before. This is my first time wrenching on a 5.0. Thus far, the experience has been very strange.
As Sally stated, this motor ran STRONG before he pulled it. The short block has never been apart, just the cam and heads.
I used the feeler gauge just to see if a chunk of ring was gone (going off what the speed shop that first tested it said). I could only see the top half of the rings with the engine in the car. No, it’s probably not the best method, but it’s all we had in his garage.
The pistons are just fine, contrary to what the speed shop said.
The cam is installed properly. I’m 100% positive. Ford made it moron-proof with the alignment dowel on one end.
Here’s what I think the problem might be: The head bolts were reused.
I assume these are torque to yield head bolts and were thus stretched after Ford installed them. I am wondering if we are bottoming the now longer bolts out inside the block before they have clamped all the way down. Short of ARP fasteners (head studs, anyway), I’ve never heard of a factory head bolt that could safely be reused.
Also, a tap was never run through the head bolt holes to clean them out.
In addition, when Sally reinstalled the heads, he torqued them to 85-95ft-lb for the final step. The manual actually said 85-95º past the second torque reading (55ft-lb or so IIRC).
When I retorqued them (now the third time on this set of bolts), I could not get them a full quarter turn past the second torque value (maybe an 1/8 turn at best). Sally’s 260lb ass couldn’t turn them all the way either. We thought the bolts would break.
I think the fasteners are shot and the head isn’t nearly as tight on the ends as it should be (notice that all 3 cylinders that are low are on the ends).
Could loosening the bolts in the wrong order warp the head? Is there a correct order? Opposite of the tightening sequence?
Your thoughts?