who has done it? AWD Aerostar aluminum driveshaft

Dan95-5.0 · Jun 20, 2005

i've done a search and found all the posts but never got a answer from someone who has done it. i heared people with many different answers like you have to cut it, get it balanced, change yokes, and u-joints.

i found a awd aerostar Eddie Bauer eddition thats getting parted out. i want to get the driveshaft if its aluminum and put it in my car but want to know what i'm getting into before doing it.

u-joints and yokes wont be a problem but shortening it would be a waste of time and then i would just buy a FMS one.

who has "done it"? what was needed to get it to work?

thanks

BlueOvalStangGT · Jun 20, 2005

I ve heard you need to change yokes and by the time your done its almost the price of a FMS one or someting.

xr8d302 · Jun 21, 2005

Never even heard of this Dan...I'd just buy the FMS one

CManT1914 · Jun 21, 2005

There's gotta be a reason why I've never heard of this before, like maybe it's too complicated and not worth it. I'd just buy a new one.

Kid Capri · Jun 21, 2005

I bought three of them for 50.00 each, and sold one for a hundred bucks. I will tell you guys that there is a couple of things that you need to be aware of when, and if you decide to go in this direction. The driveshaft you need must be from a 4wd aerostar and have the factory recall driveshaft in place. There is a silver sticker somewhere on the shaft with the #s F79Z-4602-AA.
The drive shaft has a smaller o/d, I believe the MS unit is 3.5" possibly 4", whre the aerostar unit is 3". If you have issues with your exaust rubbing on your MS unit, this may help you out, and the length is exactly the same as the one I pulled from my cobra @ 45.5"(center U joint cap to center U joint cap).
This is what you need to do to make it work. You will need your old yokes, both sides from your stock steel unit, and you need to put those on the aerostar unit. You will also need a universal joint that accomidates using the yokes from your mustang which is also a larger O/S diameter than the aerostar unit, to the smaller O/S diameter of the aerostar unit. Part # from Autozone is 1-0134, around five dollars each or you can cross reference for a different brand. Last but not least you must be very careful when removing the old U joints and yokes from the aerostar unit, they are in place really, really well. Do not damage the area that hold the U joint snap ring in place while removing the yokes from the aerostar unit, take your time. Reinstall your stock yokes to the aerostar unit, grease up your U joints and you should be set.

Dan95-5.0 · Jun 21, 2005

sweetness man. thanks for giving me all that info.

this is the first time that i've read this from someone who has actually done it.

i'll give the guy a call tommorow to see if its available still

thanks

Dan95-5.0 · Jun 21, 2005

here are the specs on those u-joint #1-0134

3.622" yoke width / 1.063" cup dia.

Dan95-5.0 · Jun 22, 2005

Kid Capri said:
I bought three of them for 50.00 each, and sold one for a hundred bucks. I will tell you guys that there is a couple of things that you need to be aware of when, and if you decide to go in this direction. The driveshaft you need must be from a 4wd aerostar and have the factory recall driveshaft in place. There is a silver sticker somewhere on the shaft with the #s F79Z-4602-AA.
The drive shaft has a smaller o/d, I believe the MS unit is 3.5" possibly 4", whre the aerostar unit is 3". If you have issues with your exaust rubbing on your MS unit, this may help you out, and the length is exactly the same as the one I pulled from my cobra @ 45.5"(center U joint cap to center U joint cap).
This is what you need to do to make it work. You will need your old yokes, both sides from your stock steel unit, and you need to put those on the aerostar unit. You will also need a universal joint that accomidates using the yokes from your mustang which is also a larger O/S diameter than the aerostar unit, to the smaller O/S diameter of the aerostar unit. Part # from Autozone is 1-0134, around five dollars each or you can cross reference for a different brand. Last but not least you must be very careful when removing the old U joints and yokes from the aerostar unit, they are in place really, really well. Do not damage the area that hold the U joint snap ring in place while removing the yokes from the aerostar unit, take your time. Reinstall your stock yokes to the aerostar unit, grease up your U joints and you should be set.

what brand were those u-joints that you got from autozone? we dont have autozones up here in canada.

Kid Capri · Jun 25, 2005

The brand of U joints were PDQ.

clintjackson · Aug 9, 2011

And I thank u for the info also. I found that same unit from my local pull a part for 13.99 plus 3.99 core. It has that stick you descibed. I feel much better knowing the specifics.

SableSal · Aug 9, 2011

I have done this mod and currently have it in the Stang for about one year now. Works perfectly fine and was less than $60 to get it setup. I've ran it pretty fast with that DS and it works nicely!

turbogt · Aug 9, 2011

WOW.. I've never heard of this either, but sounds perfect for me because I have VERY little clearance around my DS with my exhaust..

SableSal · Aug 11, 2011

turbogt said:
WOW.. I've never heard of this either, but sounds perfect for me because I have VERY little clearance around my DS with my exhaust..

Yup, the tube is thinner and would fit great with a side exhaust setup. Wanna swap DS? Hehehe

who has done it? AWD Aerostar aluminum driveshaft

Dan95-5.0

Active Member

BlueOvalStangGT

Active Member

xr8d302

I bought a 27" monitor to compensate for my lack o

CManT1914

New Member

Kid Capri

Dan95-5.0

Active Member

Dan95-5.0

Active Member

Dan95-5.0

Active Member

Kid Capri

clintjackson

New Member

SableSal

Member

turbogt

Member

SableSal

Member

Similar threads

who has done it? AWD Aerostar aluminum driveshaft

Active Member

Active Member

I bought a 27" monitor to compensate for my lack o

New Member

Active Member

Active Member

Active Member

New Member

Member

Member

Member

Similar threads

Privacy & Transparency

Privacy & Transparency