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1965 Fastback Quarter Panel Replacement And Rust Repair

  • Thread starter Thread starter rusty428cj
  • Start date Start date Dec 8, 2013

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Dec 8, 2013
#1
  • Dec 8, 2013
  • #1
The owner of this 1965 Fastback found us on a forum and brought us this nice original paint Mustang from out of state. He has replaced the front floor pans, right fender apron, taillight panel and patched the right quarter panel. He was not happy with how the quarter came out and wanted Brian to replace the quarter along with a little rust repair.

This is how it looked when we got it.



Brian cut off the quarter panel



We sent it out for sandblasting and they only did the interior, undercarriage and engine compartment and we sanded the body with 80 grit on a DA.







I sprayed two coats of SPI epoxy in the interior, undercarriage and body



One of the first things Brian patched on the body was the rear window channel





 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Dec 9, 2013
#2
  • Dec 9, 2013
  • #2
Lining up the quarter panel



Attached with screws and checking the door gap



Welded small sections at a time than cooled with air between welds



Welds ground down

 

geostang351

Member
Mar 30, 2005
946
0
17
Danb., CT
Dec 9, 2013
#3
  • Dec 9, 2013
  • #3
IS that an overlap joint or a butt joint? I'm assuming overlap due to screws being used.
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Dec 9, 2013
#4
  • Dec 9, 2013
  • #4
geostang351 said:
IS that an overlap joint or a butt joint? I'm assuming overlap due to screws being used.
Click to expand...
You answered your question
 

horse sence

15 Year Member
Nov 29, 1999
12,205
8,041
233
Wile Coyote's stunt double
Dec 9, 2013
#5
  • Dec 9, 2013
  • #5
i would bet that most don't know you can use air to quickly cool welds . just don't hit the area while the weld is still red ,it will blow through like a cutting torch . it is a lot easier to control the heat with air and no rust from using a wet rag .you can actually see the metal move with air. looks good Rusty.
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Dec 28, 2013
#6
  • Dec 28, 2013
  • #6
There were a few small rust holes in the left quarter panel





You would be surprised at what you find when there is just a few pin holes showing in the quarter around the wheel well.





The end of the rocker was cut off and a patch made and welded back on



Brian cut out the rust



The replacement outer wheelhouse did not fit it was too big so Brian cut it in sections







Welds ground down





Epoxy primed







 

geostang351

Member
Mar 30, 2005
946
0
17
Danb., CT
Dec 29, 2013
#7
  • Dec 29, 2013
  • #7
Wow! Nice work!
 
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