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1965 Mustang rust repair

  • Thread starter Thread starter rusty428cj
  • Start date Start date Dec 16, 2010
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331efiblue66

Member
Oct 11, 2006
111
1
17
Fort Wayne, IN
May 16, 2011
#41
  • May 16, 2011
  • #41
Rusty, you guys get props from me, you do incredible work..
As for some of the comments on saving the car or not based on production #'s/sentimental value, I don't think it matters! We are talking about a WOMAN willing to spend the money/wanting to save a classic mustang! I think she deserves a hug from all of us!! :grouphug:
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 18, 2011
#42
  • May 18, 2011
  • #42
Brian removed the outer A pillar sheetmetal than sanded and epoxy primed







The first new metal welded to the A pillar

 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 19, 2011
#43
  • May 19, 2011
  • #43
Brian finished making patches on the windshield post







 
6

64/2stang

Member
Oct 30, 2009
22
0
6
May 19, 2011
#44
  • May 19, 2011
  • #44
Hey fellas great work saving these rustangs. I got a quick question regarding epoxy on the interior of the pillars. When you are welding the new outers do you remove the epoxy where the spot welds are, or melt through it?
Thanx, and Keep it up
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 20, 2011
#45
  • May 20, 2011
  • #45
64/2stang said:
Hey fellas great work saving these rustangs. I got a quick question regarding epoxy on the interior of the pillars. When you are welding the new outers do you remove the epoxy where the spot welds are, or melt through it?
Thanx, and Keep it up
Click to expand...

Yes he cleans up the area before he welds
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 20, 2011
#46
  • May 20, 2011
  • #46
Brian cleaned up his welds on the windshield post





 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 21, 2011
#47
  • May 21, 2011
  • #47
Brian is rebuilding the inner sail panel structure.

He started by reattaching the old pieces



He cut out the rust areas than fabricated new pieces before he added the cover to the box





 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 23, 2011
#48
  • May 23, 2011
  • #48
Brian finished the sail panel inner structure just needs to clean up the welds.





 
R

Randy'65

Founding Member
Feb 1, 2000
352
0
17
Richmond, VA
May 24, 2011
#49
  • May 24, 2011
  • #49
Since you are working in the area, do you do anything special to reinforce the quarter panel where it tends to tear just behind the quarter window?
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
May 24, 2011
#50
  • May 24, 2011
  • #50
Randy'65 said:
Since you are working in the area, do you do anything special to reinforce the quarter panel where it tends to tear just behind the quarter window?
Click to expand...

I will have to give that some thought.
 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Jun 7, 2011
#51
  • Jun 7, 2011
  • #51
The first thing you see when you walk in the shop are the rusted out rear frame rails so Brian decide today to start the repair







 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Jun 9, 2011
#52
  • Jun 9, 2011
  • #52
Brian replaced the right rear frame rail and test fit the rear crossmember which fit perfect

 

rusty428cj

10 Year Member
Sep 29, 2007
943
265
104
Port Richey Fl
Jun 9, 2011
#53
  • Jun 9, 2011
  • #53
Lining up the trunk floor and gas tank

 

66Coupe289POWER

Member
Jun 4, 2007
81
3
9
Raleigh, NC
Jun 9, 2011
#54
  • Jun 9, 2011
  • #54
You guys do awesome work. Looking forward to the end results!
 

chris66dad

Member
Dec 19, 2008
167
0
17
Benicia California
Jun 10, 2011
#55
  • Jun 10, 2011
  • #55
Great work guys!
The thing that comes to mind is the value of the coupe when it is all done. I am guessing there must have been a big sentimental value for doing it. In my opinion this level and quality of work would have been more appropriate for a Fastback or Vert.
Nice job Rusty
 

Realmongo

I prefer to be called "Evil Genius"
Founding Member
Oct 10, 2001
2,468
86
99
Western Mass
Jun 11, 2011
#56
  • Jun 11, 2011
  • #56
It's coming along great!
 

mustangmutt

Member
Aug 2, 2010
339
6
18
El Paso, TX
Jun 13, 2011
#57
  • Jun 13, 2011
  • #57
Randy'65 said:
Since you are working in the area, do you do anything special to reinforce the quarter panel where it tends to tear just behind the quarter window?
Click to expand...

Sub frame connectors help with this a lot.
 

mustangmutt

Member
Aug 2, 2010
339
6
18
El Paso, TX
Jun 13, 2011
#58
  • Jun 13, 2011
  • #58
 

69SlowResto

New Member
Feb 7, 2011
26
1
3
Vancouver, BC
Jun 13, 2011
#59
  • Jun 13, 2011
  • #59
you guys do amazing work
 

mustangmutt

Member
Aug 2, 2010
339
6
18
El Paso, TX
Jun 13, 2011
#60
  • Jun 13, 2011
  • #60
Has the customer stopped by for the "OH MY GOD!!! IS THAT MY CAR?!?!?!" comment?
 
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