1991 lx 5.0 wont start, please help.

[FiveHoe]

First lets start off by telling you what happened.

Currently i am in the process of installing a turbo kit. But i am not very far along, i have only mounted the front mount innercooler, and piping, (just mounted). And then I Took off the upper intake manifold too install the injectors (38lbs) and the Programed (for the 38lbs injectos) Maf.

While the upperintake manifold was off and i was already more than half way to the lower intake manifold, i had a new lower intake in my house i decided to just replace it, cause a month or so before i installed the newer upper .

So I removed it, Finnaly installed the new one, and the injectos and matching maf....

so after installing these , my car wouldnt start, I checked the inertia switch, and i set it back to normal, and still wont start.
Here are some of the things i found out what i did was wrong, maybe you guys can help me un-do or fix my mistakes.

Releave the fuel pressure, I though this meant to just trip the inertia switch, Thats all i did when removing the fuel lines and injectors. (a little gas came out not much.)

if i didnt releave the pressure, what do i do now?

I did not treat the o rings on the injectors. Didnt know i had to. (would this make my car not start?)

I also learned i needed to do a oil change , cause the coolent mix's with the oil while removing the lower intake manifold.

So I Did that , Still wont start.

I smell gas everytime i tried to start it, It doesnt even try to turn over , just wont start, i guess like a lack of fuel??

so then i thought maybe i have the vacuum lines mixed up, after searching i found nothing that gave me a good enough disciption to help me. and i bought a fuel pressure reg. with my turbo kit, and was going to install it but have not do so, WOuld that help with the new injectos?

I have a walbro 255 fuel pump comming in soon, Think this would help? (with my staring problem, i know it is needed with my turbo kit)

i changed the fuel filter.

Still wont start. I dont know, i thought maybe my throttle was not sittlng right, but i fixed it to the best of my knowledge....

Any input would be great guys, i totally messed this beging part of my project up, and if you guys could help undo these mistakes, I've been stranded at home, the last week or so, with no car, and would like to get out

I really appreciate it, thank



Edit: Also one other thing, I removed the distributor and perhaps this is why it wont start, wrong firing order, could someone explain how to correctly set this from a wrong setting (it's set wrong, how to fix it)
REF: HO FIRING ORDER: 1-3-7-2-6-5-4-8

 

[superhuaman]

i think you need to remove the dist, set your engine to #1 cylinder top dead center-remove the #1 plug, crank until you feel air come out the hole, then put the dist rotor to #1 terminal on the cap, and drop it back in. once you have #1 wire on the cap, you just hook up the rest of the wires in the firing order, going counterclockwise.

 

[jrichker]

Read this through once from top to bottom. Then print it out and step through it one step at a time. You will find and fix the problem: I have better than a 98% fix rate with this proceedure.

Distributor installation
Putting the distributor back in is fairly simple. Pull #1 sparkplug, put your finger in the sparkplug hole, crank the engine until you feel compression. Then line up the TDC mark on the balancer with the pointer on the engine block.

The distributor starts out with the #1 plug wire lined up at about 12:00 with you facing it. Align the rotor to about 11:00, since it will turn clockwise as it slides into place.

Align the distributor rotor up with the #1 position marked on the cap, slide the distributor down into the block, (you may have to wiggle the rotor slightly to get the gear to engage) and then note where the rotor is pointing. If it still lines up with #1 position on the cap, install the clamp and bolt. If not, pull it out and turn 1 tooth forwards or backwards and try again. Put the #1 spark plug back in and tighten it down, put the clamp on the distributor, but don't tighten it too much, as you will have to move the distributor to set the timing. Note that if it doesn't align perfectly with #1 position, you can turn the distributor until it does. The only problem is that if you are too far one way or the other, you can't turn the distributor enough to get the 10-14 degree optimum timing range.

At this point hook up all the wires, get out the timing light and start the engine. Set the timing where your car runs best. Don't forget to disconnect the SPOUT jumper connector when you set the timing, and plug it back in when you finish.


I am guessing that the starter cranks the engine OK, but the engine will not run.

Cranks OK, but No Start Checklist for Fuel Injected Mustangs

Revised 31-Dec-2006 to include Noid light placement
All text applies to all models unless stated otherwise.

Note: 94-95 specific changes are in red

1.) Remove push on connector from starter solenoid and turn ignition switch on. Place car in neutral or Park and set the parking brake. Remove the coil wire from distributor & and hold it 3/8” away from the engine block. Jumper the screw to the big bolt on the starter solenoid that has the battery wire connected to it. You should get a nice fat blue spark.
Most of the items are electrical in nature, so a test light, or even better, a voltmeter, is helpful to be sure they have power to them.
No spark, possible failed items in order of their probability:
A.) MSD or Crane ignition box if so equipped
B.) Coil
C.) TFI module
D.) PIP sensor in distributor. See paragraph 3A - a noid light will tell if the pip is working by flashing when the engine is cranking.
E.) No ECC or computer power - ECC or computer relay failure
86-93 models only: ECC relay next to computer - look for 12 volts at the fuel injector red wires
94-95 models only: EEC or PCM power relay in the constant control relay module. Look for 12 volts at the fuel injector red wires.
F.) No ECC or computer power - fuse or fuse link failure
86-93 models only: Fuse links in wiring harness - look for 12 volts at the fuel injector red wires. All the fuse links live in a bundle up near the starter solenoid.
94-95 models only: 20 amp EEC fuse in the engine compartment fuse box. Look for 12 volts at the fuel injector red wires.
G.) Ignition switch - look for 12 volts at the ignition coil red/lt green wire.
H.) Computer
J.) Engine fires briefly, but dies immediately when the key is released to the Run position. Crank the engine & when it fires off, pull the small push on connector (red wire) off the starter relay (Looks like it is stuck on a screw). Hold the switch in the crank position: if it continues to run there is a problem with either the ignition switch or TFI module. Check for 12 volts at the red/green wire on the coil with the switch in the Run position. Good 12 volts, then replace the TFI.

See the following links for wiring diagrams...

http://www.autozone.com/servlet/UiB..._us/0900823d/80/16/71/3c/0900823d8016713c.jsp for 79-88 model cars
Computer/fuel pump/ignition wiring diagram, 86 model http://www.autozone.com/images/cds/gif/large/0900823d80167158.gif
Computer/fuel pump/ignition wiring diagram, 87 model http://www.autozone.com/images/cds/gif/large/0900823d8016715e.gif
Computer/fuel pump/ignition wiring diagram, 88 model http://www.autozone.com/images/cds/gif/large/0900823d80167162.gif

http://www.autozone.com/servlet/UiB..._us/0900823d/80/19/59/5a/0900823d8019595a.jsp for 89-93 model cars
Computer/fuel pump/ignition wiring diagram, 89-90 cars http://www.autozone.com/images/cds/gif/large/0900823d8019595f.gif
Computer/fuel pump/ignition wiring diagram, 91-93 cars
http://www.autozone.com/images/cds/gif/large/0900823d80195960.gif

http://www.autozone.com/servlet/UiBroker?ForwardPage=/az/cds/en_us/0900823d/80/1d/db/3c/0900823d801ddb3c.jsp for 94-98 model cars

2.) Spark at coil wire, pull #1 plug wire off at the spark plug and check to see spark. No spark, possible failed items in order of their probability:
A.) Moisture inside distributor – remove cap, dry off & spray with WD40
B.) Distributor cap
C.) Rotor
D.) Spark Plug wires
E.) Coil weak or intermittent - you should see 3/8" fat blue spark with a good coil

3.) Spark at spark plug, but no start.
Next, get a can of starting fluid (ether) from your local auto parts store: costs a $1.30 or so. Then pull the air duct off at the throttle body elbow, open the throttle, and spray the ether in it. Reconnect the air duct and try to start the car. Do not try to start the car without reconnecting the air duct.
Two reasons:
1.) If it backfires, the chance for a serious fire is increased.
2.) On Mass Air cars, the computer needs to measure the MAF flow once the engine starts.
If it starts then, you have a fuel management issue. Continue the checklist with emphasis of fuel related items that follow. If it doesn’t, then it is a computer or timing issue: see Step 4.

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 5-20 seconds and shut off. To trick the fuel pump into running, find the ECC test connector and jump the connector in the Upper RH corner to ground.

If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. Beware of fire hazard when you do this. In pinch you can use a tire pressure gauge to measure the fuel pressure. It may not be completely accurate, but you will have some clue as to how much pressure you have. If you have any doubts about having sufficient fuel flow/pressure, rent a fuel pressure test gauge from the auto parts store. That will tell you for sure if you have adequate fuel pressure.


No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – Coupe & hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) 86-93 models only: Blown fuse link in wiring harness. Look for 12 volts at the Orange/Lt Blue wire on the fuel pump relay. The fuse links live in the wiring harness near the starter solenoid.
94-95 models only: 20 amp fuel pump fuse in the engine compartment fuse box. Look for 12 volts at the Dark green/yellow wire on the constant control relay module.
F.) Fuel pressure regulator failed. Remove the vacuum line from the regulator and inspect for fuel escaping while the pump is running. If fuel is coming out the vacuum port, the regulator has failed.

Fuel pressure OK, the injectors are not firing.

A.) A Noid light available from any auto parts store, is one way to test the injector wiring.
The Noid light plugs into the fuel injector harness in place of any easily accessible injector.
B.) I like to use an old injector with compressed air applied to the injector where the fuel rail would normally connect. I hook the whole thing up, apply compressed air to the injector and stick it in a paper cup of soapy water. When the engine cranks with the ignition switch on, if the injector fires, it makes bubbles. Cheap if you have the stuff laying around, and works good too.

a.) Pull an injector wire connector off and look for 12 volts on the red wire when the ignition switch is on.
b.) No power, then look for problems with the 10 pin connecter (salt & pepper shakers at the rear of the upper manifold).
c.) No power and the 10 pin connections are good: look for broken wiring between the orange/black wire on the ECC relay and the red wire for the 10 pin connectors.


4.) Spark & fuel pressure OK.

A.) Failed IAB (no airflow to start engine). Press the throttle ¼ way down and try to start the car.
B.) Failed computer (not very likely)
C.) Engine ignition or cam timing off: only likely if the engine has been worked on recently).
D.) Firing order off: HO & 351 use a different firing order from the non HO engines.
HO & 351W 1-3-7-2-6-5-4-8
Non HO 1-5-4-2-6-3-7-8
E.) No start when hot - Press the throttle to the floor & try starting it if you get this far. If it starts, replace the ECT.

 

[FiveHoe]

Thanks guys i'll give it a shot. One man team here, it's gonna be tuff trying to test for compression on the dist. install.