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Brakes 4-lug/5-lug Brake Conversion/e-brake Diagram

  • Thread starter Thread starter cdurbin
  • Start date Start date Aug 28, 2012

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 28, 2012
#1
  • Aug 28, 2012
  • #1
I bought my 91 LX about 2 months ago and the previous owner had the 5-lug conversion done but never hooked up the E-brake. After doing some research online and getting input from you experienced fox owners I was able to get my E-brake installed and working perfectly last weekend.
During the install, I took some pictures at different points along the way. I also drew up a sketch in CAD and attached the pictures as reference. I'm hoping this will help some of the new members (like me) if they attemp to tackle this install as well.

In a nutshell you will need to do the following:
1. Modify your existing e-brake handle by cutting off the spring, welding the pawl in place on the second tooth from the end, and cutting of the top lip of the handle bracket.
2. Purchase 3 new cables. 1x - M-2810-A and 2x M-2809-A (LateModelResto for about $125)
3. you will also need the attaching hardware 2x E-clips, 2x M8 nuts, 2x 1/4" rubber insulated clamps

Attached is the diagram in JPEG and PDF format.

Hope this helps someone. Thanks
 

Attachments

  • FOX BODY REAR DISC E-BRAKE CABLING DIAGRAM.pdf
    FOX BODY REAR DISC E-BRAKE CABLING DIAGRAM.pdf
    124.4 KB · Views: 284

ACSPONY

20+ Year Stangneter
Oct 10, 2004
711
2
19
Ohio
Aug 28, 2012
#2
  • Aug 28, 2012
  • #2
I was going to ask if the pictures could be bigger, but you can zoom in on the PDF. You had me at CAD, great work
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 28, 2012
#3
  • Aug 28, 2012
  • #3
ACSPONY said:
I was going to ask if the pictures could be bigger, but you can zoom in on the PDF. You had me at CAD, great work
Click to expand...

Thanks. I've been using CAD for about 22 years now. I also designed my gauge panel in CAD and had a buddy of mine cut it out on a water jet. Only cost me a 12 pack of Coors Light.
 

ACSPONY

20+ Year Stangneter
Oct 10, 2004
711
2
19
Ohio
Aug 28, 2012
#4
  • Aug 28, 2012
  • #4
Nice, I used CAD a good amount in high school and Inventor in college, but haven't really touched it since then. I'm going to start drafting some parts for my friend's race motorcycle, but gauge panels are another option...
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 28, 2012
#5
  • Aug 28, 2012
  • #5
ACSPONY said:
Nice, I used CAD a good amount in high school and Inventor in college, but haven't really touched it since then. I'm going to start drafting some parts for my friend's race motorcycle, but gauge panels are another option...
Click to expand...

I use AutoCAD for 2D design and SolidWorks for my 3D stuff. I'm a mechanical engineer by trade so I use CAD pretty much everyday. It's a lot more fun when I'm designing stuff for myself though.
 

ACSPONY

20+ Year Stangneter
Oct 10, 2004
711
2
19
Ohio
Aug 28, 2012
#6
  • Aug 28, 2012
  • #6
PM incoming so as not to clutter your thread (any more)
 

RacEoHolic330

I like to dress like a pretty girl
15 Year Member
Mar 4, 2003
4,014
1,698
203
Allentown, PA
Aug 29, 2012
#7
  • Aug 29, 2012
  • #7
Great looking diagram!
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 29, 2012
#8
  • Aug 29, 2012
  • #8
RacEoHolic330 said:
Great looking diagram!
Click to expand...

Thanks
 

bada$$92

New Member
Jan 19, 2007
21
0
1
Aug 31, 2012
#9
  • Aug 31, 2012
  • #9
Why did you have to modify E brake handle?
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 31, 2012
#10
  • Aug 31, 2012
  • #10
bada$$92 said:
Why did you have to modify E brake handle?
Click to expand...

It has to be modified to disable the self-ratcheting mechanism needed for when it had drum brakes.
It's fairly minor. I took mine to a local muffler shop and they did it for $10
 

bada$$92

New Member
Jan 19, 2007
21
0
1
Aug 31, 2012
#11
  • Aug 31, 2012
  • #11
I just finished doing a a rear disc setup from SSBC 4 lug and was checking everything and found that my rear e brake cables are hanging up, so this mod to the e brake handle should do the trick, right?
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 31, 2012
#12
  • Aug 31, 2012
  • #12
bada$$92 said:
I just finished doing a a rear disc setup from SSBC 4 lug and was checking everything and found that my rear e brake cables are hanging up, so this mod to the e brake handle should do the trick, right?
Click to expand...

I am not familiar with that kit but I'd be willing to bet yes.
The self ratcheting action on the handle will cause it to drag.
Do the mods and I'd say you'll be good to go.
 

bada$$92

New Member
Jan 19, 2007
21
0
1
Aug 31, 2012
#13
  • Aug 31, 2012
  • #13
cdurbin said:
I am not familiar with that kit but I'd be willing to bet yes.
The self ratcheting action on the handle will cause it to drag.
Do the mods and I'd say you'll be good to go.
Click to expand...
Cool, I'll give it a shot. Thanks
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Aug 31, 2012
#14
  • Aug 31, 2012
  • #14
bada$$92 said:
Cool, I'll give it a shot. Thanks
Click to expand...


No problem. Let me know how it works out for you.
 

bada$$92

New Member
Jan 19, 2007
21
0
1
Sep 4, 2012
#15
  • Sep 4, 2012
  • #15
cdurbin said:
No problem. Let me know how it works out for you.
Click to expand...
Finished doing the e brake mod and that did the trick!! Thanks
 

cdurbin

5 Year Member
Jul 27, 2012
563
109
64
North Charleston, SC
Sep 4, 2012
#16
  • Sep 4, 2012
  • #16
bada$$92 said:
Finished doing the e brake mod and that did the trick!! Thanks
Click to expand...

Awesome! Glad to hear it.
 
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