I reset the KAM ran it again got proably 20 miles on it and still surging with new IAC. Just for a shot I put the old one on again idle was fine still just under 1K. Did I just get a bad IAC and let me guess I should of gotten the Ford replacment part huh?
I also did bump the idle up some with the new IAC over 600. Once again I do want to say I just had the upper intake off a last weekend. Not sure if that helps or not.
When you set the base idle, the IAC needs to be unpluged. So did you set the idle to 600 with the IAC hooked up?
If you run a KOER code test and the RPMS raise, then the IAC is doing its job, and the base idle just needs adjustment.
Follow this and see how it acts afterward
1. Clean TB with carb cleaner and nylon brush (toothbrush size). Engine off, fully open TB blade and spray/brush TB until all gunk and oil residue is cleaned.
2. Allow to dry, or close TB blade and start engine until it clears all carb cleaner fumes/liquid.
3. Let engine idle...if it doesn't, increase idle speed via TB stop screw until engine stays idling on its own.
4. Disconnect IAC valve, if engine dies repeat 3 with IAC disconnected.
5. Set idle speed to the lowest setting possible between 650-850 rpms with IAC disconnected. It is key to use the lowest possible to prevent idle surge, rolling, etc once the IAC is connected as follows.
6. Turn engine off, and reconnect IAC
7. With Ign On Eng Off, check TPS voltage output....if it's between .8vdc - 1.0vdc, it's OK. This voltage check should be done between the Green and Black wires at the TPS side connector as shown in the pic below....(-) terminal of the DVOM on the Black wire and (+) terminal on the Green wire.
8. Disconnect battery (-) for 3-4 minutes.
9. Reconnect battery, start engine, allow it to idle for 2-4 minutes to confirm setup,
10. If idle speed falls too low or stalls, increase idle speed via the TB set screw a little at a time.
11. Turn engine off for 20 seconds, re-start engine and repeat 9 - 11 if required.
12. Reconfirm TPS output is within the .8vdc - 1.0vdc range.......you're done!...
..no need to reset ECM KAM (reset computer) b/c the TPS minimum value used for idle control, is automatically reset by the EEC-IV every time the ign is cycled on-off for 20 seconds-on, and as explained in the next post
13. Allow a 10-20 minute "relearning" period under normal driving conditions (drive cycle).....now you're done.
This is a copy and paste.